Dormakaba Auditcon 52V Manual

Dormakaba Ikke kategoriseret Auditcon 52V

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Side 1/4

Part I: Install Lock Case Assembly

WARNING:

Do not take the lock case assembly apart. There

are no field servicable parts inside lock case.

1. Insert a cable shield into the

deburred spindle hole from the back

side of the container door.

2. Place the protective tube over the

tube retainer on the lock case. (Figure 2)

3. While holding the lock case assembly,

guide the tube through the spindle hole

and place the lock case flush against

the inside of the container door.

4. Mark the tube flush to the outside of

the container door (to within 1/16” or 1.6mm).

5. Remove lock case assembly from door and cut the tube just inside

your mark.

The installation instructions are the basis for Security Agency Approvals.

The lock installation must be done in accordance to these instructions

in order to maintain the labeled approval level.

Design Parameters for Auditcon 2 Series Locks

1. Bolt dimensions (nominal): .312 inches x 1.000 inches/8 x 25.4mm

2. Bolt movement (nominal) : .465 inches/11.8mm

3. Bolt extension: .465 inches/11.8mm

4. Maximum load movable by the bolt: 5 lbs. (22N)

Note:

Auditcon 2 dead bolt locks may not open if more than 5 lbs.

(22N) of force is applied to the end or side of the bolt.

5. Maximum load against bolt when thrown (all directions): 224.8 lbs. (1kN)

6. The lock can be fitted to safes or vault doors of any material.

Note:

As is the case with all mechanical and electronic locking devices,

the container and boltworks must be designed to protect the lock.

Installation Instructions for Auditcon

® 2 Series Locks - Models 52V, 252V, 552V - Vertical Housing Dead Bolt

Document # 3045.025 Rev. B - 12/06

Figure 1 - Dead Bolt Lock Parts

Front Cover &

Keypad Assembly Cable

Cable

Shields (2)

Lock Case

Assembly

Lock Case

Mounting

Screws (4)

Front Cvr

Mounting

Screws (3)

Keypad/Base

Mounting

Screws (2)

Spindle &

Tube

Spindle

Mounting

Screw

Dial

Dial Label

Spindle

Clip

Figure 2

6. Plug one end of the ribbon cable into the connector on the bottom

of the lock case. (Figure 3)

7. Lay the ribbon cable in the cable

routing path on the lock case and tape

the cable to the outside of the tube with

the insulator tape provided. (Figure 3)

8. Hold the lock case assembly and

carefully guide the loose end of the

ribbon cable and the tube through the

spindle hole so that they are accessible

outside of the container door.

9. Mount the lock case assembly to the inside of the container door

using the four 1/4-20 (or M6-1) lock case mounting screws. (Torque 25-

30 lbs., 2.8-3.4 N-M)

Note:

It is recommended that you use Loctite

262 (Red) on the lock

case mounting screws.

10. Insert the end of the spindle with

the screw hole into the lock case

assembly until the spindle is properly

seated. The grooved side of the spindle

should be oriented so that the grooves

in the spindle align with the grooves in

the drive cam. Turn the spindle so that

the grooves are facing toward the bolt

and the bolt is extended.

11. Mark the spindle shaft 1 1/4” (31.8mm) from the outside of the

container door (plus or minus 1/8” or 3.2mm allowed). (Figure 4)

12. Remove the spindle from the lock

case to prevent damage to the cable

while cutting.

13. Cut the spindle on the mark,

deburr, and lay aside.

14. Insert the second cable shield into

the spindle hole from the front of the

container with the cable feeding through

the center of it. (Figure 5)

Part II: Install Front Housing Assembly

1. Remove the front cover from the keypad/base assembly.

2. Hold the keypad/base

assembly in the upright position

(keypad positioned at the top).

Guide the ribbon cable through

the appropriate cable receiving

hole on the back of the keypad/

base assembly (Figure 6),

based on the orientation of the

ribbon cable to the spindle.

3. Place the keypad/base

assembly flush against the

container door and align so that

the dial bushing (Figure 6) is centered over the spindle.

Figure 4

Cable

Shield

Ribbon

Cable

Basic Tools and Materials Needed

• Medium Phillips head screwdriver (#2)

(recommend magnetized tip)

• Fine pitch hacksaw (32 teeth/inch)

• Small flat file

• All-purpose scissors

• Tape measure or ruler

• ESD wrist band

Recommended, but not required:

• Torque screwdriver (30 inch-pounds/3.4

newton-meters capacity)

• Small vise grip

• Needle-nosed pliers

• Loctite® 262 (Red) for use on lock case

mounting screws

WARNING: Kaba Mas locks are protected

from 25,000 V Electrostatic Discharge

(ESD) damage when correctly installed.

Follow these precautions to avoid ESD

damage when installing the lock:

• Handle the keypad assembly by the

outer edge only.

• Use an ESD wrist band grounded to the

lock or container during installation.

Prepare for New Installation of the Lock

(If Required)

1. Use the template provided to establish the exact locations (relative

to the spindle hole) of the mounting holes for the lock assembly.

2. The spindle hole diameter can be a minimum of .406” (10.3mm) to a

maximum of .438” (11.1mm). The .406” (10.3mm) diameter is recom-

mended. Spindle hole must be deburred.

3. The keypad/base assembly mounting screws require drilled and

tapped holes to 3/8” (9.5mm) depth if possible (minimum 1/4” or 6.4mm

depth required.) Drill either the two horizontal mounting holes or the

two vertical holes.

Figure 5

Not Shown in Photo: Insulator Tape, Lubricant

Tube

Figure 6

4. When mounting the lock unit (i.e., integrating it in a boltwork), make

sure that the lock bolt has clearance to freely move to its end

positions and that the shifting force works only in the axial direction

(direction of movement). Lateral forces should not be exerted on the

lock.

5. If other parts of the boltwork are to be connected to the lock unit

(e.g., for activating a blocking device), corresponding adapters can be

fixed with screws (#10-32 or M4) to the front of the lock bolt (tighten-

ing torque for 15mm screwing depth: 200Ncm maximum).

Figure 3

4. Attach the keypad/base

assembly to the container door

using the two #8-32 (or M4-0.7)

mounting screws. (Figure 7) Do

not fully tighten screws.

5. Route the ribbon cable

toward the keypad so that the

cable will not be pinched by the

generator. Gently lift the keypad

board assembly and guide the

cable up through the cable

receiving hole in the

keypad/base assembly.

(Figure 8)

6. Insert the keyed Picoflex

connector on the end of the

ribbon cable into the

connection header on the

keypad. (Figure 9)

7. Fold the excess cable

accordian style and place

under the keypad assembly,

positioning the cable and

the keypad so that they will

not be pinched when the front

cover is snapped into place.

8. Center the front cover over

the keypad/base assembly

and gently snap into place.

9. Mount the front cover to the

keypad/base assembly using

the round mounting holes on

the cover and the three #6-32

front cover mounting screws.

(Torque 14-16 lbs., 1.6-1.8 N-

M) (Figure 10)

10. Re-insert the spindle.

Refer to Step 10 in the

previous “Install Lock Case

Assembly” section for proper

positioning.

11. Hold the dial and orient

the lip of the dial in the upright

position so that it will cover the

red bar on the front cover

once placed onto the spindle.

This is referred to as the

“HOME” position. (See correct

dial position in Figure 11.) Place the dial onto the spindle and seat into

the dial bushing. Push gently on the dial so that the gear on the

generator seats properly into the gear teeth on the dial.

12. While holding the dial

in place, insert the #6-32

spindle mounting screw

through the back of the lock

case and into the end of the

spindle. (Figure 12) Turn the

screw until it is securely

attached to the spindle.

(Torque 14-16 lbs., 1.6-1.8

N-M) Verify that the spindle

grooves are still facing

toward the bolt and that the

bolt is still extended.

13. Test the operation of the lock

before completing the installation of

the front cover by verifying the

following:

• Ensure that the dial turns freely

without scraping. If necessary, re-

adjust the keypad/base assembly

mounting screws, the position of

the spindle, or replace the spindle

completely.

• Power the lock by turning the dial briskly in any direction until

simultaneous green and red flashes display and two beeps sound to

indicate the lock is powered. Position the lock dial to the HOME

position and key in the Factory Combination. (For a Model 52 or T52,

enter “502550”. For a Model 252 or 552, enter a two-digit number in

the range from 01-20, followed by “502550”.) If the combination is

entered successfully, one green flash displays to indicate the lock is

ready to open. To open, turn the dial right (clockwise) until the lock

bolt is retracted. Then turn the dial back to the left to return the bolt to

the extended position.

Note:

After correctly entering a valid combination, you must

retract the bolt within 4-6 seconds.

14. After successfully testing lock operation, hold the cover assembly

in place and remove the dial.

15. Tighten the keypad/

base assembly mounting

screws. (Torque 17-20 lbs.,

1.9-2.25 N-M) (Figure 13)

16. Apply a small amount of

lubricant to the gear on the

generator, the bearing

surface of the dial (the

portion that fits into the dial

bushing of the base

assembly), and the teeth

around the edge of the dial.

17. Place the dial onto the spindle and seat into the dial bushing.

Push gently on the dial so that the gear on the generator seats

properly into the gear teeth on the dial.

Generator

Cable Rcv

Hole

Figure 8

Figure 9

Raised Tabs

Figure 14

Figure 15

Product warranty information can be found at: www.kaba-mas.com

Kaba Mas Corporation

749 W. Short Street, Lexington, KY 40508 USA

Phone: (859) 253-4744 FAX: (859) 255-2655

Customer Service: (800) 950-4744

Connection

Header

Figure 13

18. Position the spindle mounting clip (Figure 14) over the spindle in

the center of the front of the dial. The raised tabs should be facing out,

away from the container. (The concave side of the clip should be facing

toward the container.) Slide the clip down the spindle until the clip

stops against the center portion of the dial. Check to make sure the

outward dial movement (away from the container) has been held to a

minimum.

Caution:

To meet the requirements of certain approval agencies,

a tamper evident dial label may have been included with your

lock. It is important that the next step of the installation be

completed very carefully, allowing the dial label to be applied

correctly on the first attempt. If the tamper evident dial label is

removed after initial application, a part of the label will stay on the

dial. A new label would then be required for reapplication.

19. Orient the lip of the dial to

the HOME position and apply

the dial label to the dial. The

Kaba logo should be aligned

horizontally (Figure 15).

20. If your lock includes the

Battery Assist option, you

should now mount the battery

clip inside the door near the

lock and install a fresh 9 Volt

Alkaline battery.

Note:

To remove any excess

cable or if you choose not to use

the Battery Assist option, wrap

and tie the battery assist cable.

(Figure 16) If you do not ever

plan on using the Battery Assist

option, you can cut the cable

next to the lock case to remove it.

Figure 10

Figure 12

HOME:

Red portion

is not

showing

Figure 11

Figure 7

Spindle

Figure 16

Produkt Specifikationer

Mærke:	Dormakaba
Kategori:	Ikke kategoriseret
Model:	Auditcon 52V

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