Polaris Sportsman 850 (2019) Manual

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2019

OWNER’S MANUAL

SPORTSMAN® 850

SPORTSMAN XP® 1000

Read this manual carefully. It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

WARNING

Operating, servicing, and maintaining a passenger vehicle or o-road

vehicle can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine expect as

necessary, service your vehicle in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

!WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

For videos and more information

about a safe riding experience with

your Polaris vehicle, scan this QR

code with your smartphone.

A card containing important ATV safety information should be attached to

the owner’s manual on the next page. If you cannot locate this card, or if it

has been removed, please call 1–800–342–3764 for assistance.

2019 Owner’s Manual

Sportsman® 850

Sportsman XP® 1000

POLARIS®, ACE™, OUTLAW®, and SPORTSMAN® are trademarks of

POLARIS Industries Inc.

publication is based on the latest product information at the time of

publication. Due to constant improvements in the design and quality of

production components, some minor discrepancies may result between the

actual vehicle and the information presented in this publication. Depictions

and/or procedures in this publication are intended for reference use only. No

liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or

in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are

provided as translations of the original instructions.

Printed in U.S.A.

9929560

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide

family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for

the latest news, new product introductions, upcoming events, career

opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational

products. We believe POLARIS sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of experience

have gone into the engineering, design, and development of your POLARIS

vehicle, making it the finest machine we’ve ever produced.

• Snowmobiles

• SPORTSMAN® All-terrain vehicles

• Low emission vehicles (LEVs)

• RANGER® utility vehicles

• BRUTUS® work vehicles

• SLINGSHOT® three wheel

motorcycles

• RZR® sport vehicles

• GEM® vehicles

• INDIAN® motorcycles

• POLARIS POWER® generators

• POLARIS DEFENSE® combat

vehicles

• Timbersled® Snow Bikes

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your manual contains

instructions for minor maintenance, but information about major repairs is

outlined in the POLARIS Service Manual and can be performed by a factory

certified Master Service Dealer® (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total

satisfaction. Your POLARIS dealership can perform all of your service needs

during, and after, the warranty period.

WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7

Safety . . . . . . . . . . . . . . . . . . . . . . 11

Features and Controls . . . . . . . . . . . . . . 27

Operation . . . . . . . . . . . . . . . . . . . . 57

Winch Guide. . . . . . . . . . . . . . . . . . . 75

Emission Control Systems . . . . . . . . . . . . . 85

Maintenance . . . . . . . . . . . . . . . . . . 87

Specifications . . . . . . . . . . . . . . . . . . 123

POLARIS Products . . . . . . . . . . . . . . . . 129

Troubleshooting . . . . . . . . . . . . . . . . . 131

Warranty . . . . . . . . . . . . . . . . . . . . 137

Maintenance Log . . . . . . . . . . . . . . . . 145

INTRODUCTION

This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws

and regulations concerning the operation of this vehicle in your area.

WARNING

Failure to heed the warnings and safety precautions contained in this manual

can result in severe injury or death. Your POLARIS vehicle is not a toy and can

be hazardous to operate. This vehicle handles differently than cars, trucks or

other off-road vehicles. A collision or rollover can occur quickly, even during

routine maneuvers like turning, or driving on hills or over obstacles, if you fail to

take proper precautions.

• Read this owner’s manual and review the safety DVD that came with your

vehicle. A free extra copy of the DVD can be obtained by contacting your

local POLARIS dealer. Understand all safety warnings, precautions and

operating procedures before operating the vehicle. Keep this manual with

the vehicle.

• Never operate this vehicle without proper instruction. Take an authorized

training course. Visit www.rohva.org or call 866-267-2751.

• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16

and have a valid driver’s license to operate this vehicle.

• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants

and over-the-ankle boots.

• Never use this vehicle with drugs or alcohol, as these conditions impair

judgment and reduce operator reaction time.

• Complete the New Operator Driving Procedures outlined in this manual.

Never allow a guest to operate this vehicle until the guest has completed the

New Operator Driving Procedures.

• Never permit a guest to operate this vehicle unless the guest has reviewed

the owner’s manual and all safety labels and has completed a safety training

INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on

your vehicle. Your safety is involved when these words and symbols are used.

Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in

death or serious injury.

WARNING

SAFETY ALERT WARNING indicates a hazardous situation which, if not

avoided, COULD result in serious injury.

CAUTION

SAFETY ALERT CAUTION indicates a hazardous situation which, if not

avoided, COULD result in minor to moderate injury.

CAUTION

CAUTION indicates special precautions that must be taken to avoid vehicle

damage or property damage.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and

inspection of components.

NOTICE

NOTICE provides key information by clarifying instructions.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

INTRODUCTION

EUROPEAN VIBRATION AND NOISE

The driver-perceived noise and hand/arm and whole body vibration levels of this

machinery is measured per EN 15997.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as

indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many

factors, including:

• Instrument and calibration uncertainty

• Variations in the machine such as wear of components

• Variation of machine operators such as experience or physique

• Ability of the worker to reproduce typical work during measurements

• Environmental factors such as ambient noise or temperature

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle's identification numbers and key number in the spaces

provided. Remove the spare key and store it in a safe place. An ignition key can

be duplicated only by ordering a POLARIS key blank (using your key number)

and mating it with one of your existing keys. The ignition switch must be

replaced if all keys are lost.

The manufacturer’s label is located on the front right side of the vehicle behind

the radiator.

Vehicle Model Number (VIN) q

Frame VIN

Engine Serial Number

Key Number

INTRODUCTION

SAFETY

SAFETY TRAINING

ATV safety training is a top priority for POLARIS. POLARIS strongly encourages

you and any family members who will be riding the ATV to take a training course.

If you purchased a new POLARIS ATV in the United States, your dealer

provided information about the authorized ATV RiderCourse

sm that is available

to you and your eligible family members. This training is included in the

purchase price of your ATV. You were also provided with printed materials that

explain safe operating procedures. You should review this information on a

regular basis.

If you purchased a used POLARIS ATV in the United States, you can enroll in

the ATV RiderCoursesm for a fee. Call ATV Enrollment Express at (800) 887-

2887 or visit www.atvsafety.org. If you purchased a POLARIS ATV outside the

United States, please contact your dealer or local law enforcement agencies for

information about safety training.

A POLARIS ATV is an off-road vehicle. Familiarize yourself with all laws and

regulations concerning the operation of this vehicle in your area. We strongly

advise you to strictly follow the recommended maintenance program outlined in

your vehicle manual. This preventive maintenance program is designed to

ensure that all critical components on your vehicle are thoroughly inspected at

specific intervals.

FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call

the Consumer Product Safety Commission at 1-800-638-2772, or visit

www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.

SAFE RIDING GEAR

Always wear helmet, eye protection, gloves, long-

sleeve shirt, long pants, over-the-ankle boots and

seat belt (if equipped) at all times. Protective gear

reduces the chance of injury.

Helmet

Eye Protection

Long Sleeves

Gloves

Long Pants

Over-the-Ankle Boots

SAFETY

HELMET

Wearing a helmet can prevent a severe head injury. Whenever riding this

POLARIS vehicle, always wear a helmet that meets or exceeds established

safety standards.

Approved helmets in the USA and Canada bear a U.S.

Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear

the ECE 22.05 label. The ECE mark consists of a

circle surrounding the letter E, followed by the

distinguishing number of the country which has

granted approval. The approval number and serial

number will also be displayed on the label.

EYE PROTECTION

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding

this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof

helmet face shield. POLARIS recommends wearing approved Personal

Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or

CE. Make sure protective eye wear is kept clean.

GLOVES

Wear gloves for comfort and for protection from sun, cold weather and other

elements.

BOOTS

Wear sturdy over-the-ankle boots for support and protection. Never ride a

POLARIS vehicle with bare feet or sandals.

CLOTHING

Wear long sleeves and long pants to protect arms and legs.

SAFETY

SAFETY WARNINGS

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual and in the safety DVD

provided with your vehicle. See the OPERATION section of the owner’s

manual for proper operating procedures.

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction increases the risk of an

accident. The operator must understand how to operate the vehicle properly in

different situations and on different types of terrain.

All operators must read and understand the owner's

manual and all warning and instruction labels before

operating the vehicle.

All operators should review the safety DVD provided

with this vehicle and take a ROHVA training course

(www.rohva.org).

AGE RESTRICTIONS

This vehicle is an ADULT VEHICLE ONLY. Operation

is prohibited for anyone under 16 years of age or

anyone without a valid driver’s license.

The operator must be tall enough to sit with back

against the seat, both feet flat on the floor and both

hands on the steering wheel (if equipped) or

handlebars.

USING ALCOHOL OR DRUGS

Operating this vehicle after consuming alcohol or

drugs could adversely affect operator judgment,

reaction time, balance and perception.

Never consume alcohol or drugs before or while

operating this vehicle.

SAFETY

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident.

Always perform the pre-ride inspection before each use of your vehicle to

make sure it's in safe operating condition.

Always follow the inspection and maintenance procedures and schedules

described in this owner’s manual.

HANDLING GASOLINE

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always refuel with the engine stopped, and outdoors or in a well ventilated

area.

• Do not smoke or allow open flames or sparks in or near the area where

refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap

and water and change clothing.

EXPOSURE TO EXHAUST

Engine exhaust fumes are poisonous and can cause loss of consciousness or

death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

PROTECTIVE APPAREL

Riding in this vehicle without wearing an approved helmet and protective eye

wear increases the risk of a serious injuries in the event of an accident.

Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and

over-the-ankle boots.

OPERATING ON PAVEMENT

This vehicle's tires are designed for off-road use only, not for use on pavement.

Operating this vehicle on paved surfaces (including sidewalks, paths, parking

lots and driveways) may adversely affect the handling of the vehicle and may

increase the risk of loss of control and accident or rollover. Avoid operating the

vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and

avoid sudden turns or stops.

SAFETY

OPERATING ON PUBLIC ROADS

Operating this vehicle on public streets, roads or

highways could result in a collision with another

vehicle. Never operate this vehicle on any public

street, road or highway, including dirt and gravel roads

(unless designated for off-highway use).

OPERATING AT EXCESSIVE SPEEDS

Operating this vehicle at excessive speeds

increases the operator's risk of losing control.

Always operate at a speed that's appropriate for

the terrain, the visibility and operating conditions

and your skills and experience.

PHYSICAL CONTROL OF THE VEHICLE

Removing even one hand or foot can reduce ability to control the vehicle or

could cause loss of balance and ejection from the ATV.

If a person's feet are not firmly planted on the footrests, they could come into

contact with the wheels or other moving parts and lead to accident or injury.

Always keep both hands on the handlebars and both feet on the footrests of the

ATV during operation.

TURNING IMPROPERLY

Turning improperly could cause loss of traction, loss of control, accident or

rollover. Always follow proper procedures for turning as described in this owner’s

manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt

steering maneuvers. Practice turning at slow speeds before attempting to turn at

faster speeds.

SAFETY

JUMPS AND STUNTS

Exhibition driving increases the risk of an accident or

rollover. DO NOT do power slides, “donuts”, jumps or

other driving stunts. Avoid exhibition driving.

IMPROPER HILL CLIMBING

Improper hill climbing could cause loss of control or rollover. Use extreme

caution when operating on hills. Always follow proper procedures for hill climbing

as described in this owner's manual. See the New Operator Driving Procedures

section for details.

DESCENDING HILLS IMPROPERLY

Improperly descending a hill could cause loss of control or rollover. Always

follow proper procedures for traveling down hills as described in this owner’s

manual. See the New Operator Driving Procedures section for details.

CROSSING HILLSIDES

Driving on a sidehill is not recommended. Improper procedure could cause loss

of control or rollover. Avoid crossing the side of any hill unless absolutely

necessary.

If crossing a hillside is unavoidable, always follow proper procedures as

described in this owner's manual. See the New Operator Driving Procedures

section for details.

SAFETY

STALLING WHILE CLIMBING A HILL

Stalling, rolling backwards or improperly dismounting

while climbing a hill could cause a rollover.

• Always maintain a steady speed when climbing a

hill.

• Always move the 4X4 switch to 4WDC (if equipped)

before ascending or descending a hill.

If all forward speed is lost:

• Lean forward to keep body weight uphill. A passenger should also lean uphill.

• Apply the brakes.

• Lock the parking brake when fully stopped.

• Dismount on the uphill side of the vehicle, or on the left if the vehicle is

pointing straight uphill. Have a passenger dismount first, then the operator

may dismount.

• Turn the ATV around and remount, following the procedure described in the

owner's manual.

If the ATV begins rolling downhill:

• Keep operator and passenger body weight uphill.

• Never apply engine power.

• Never apply the rear brake while rolling backwards. Apply the single-lever

brake gradually.

• When fully stopped, apply the rear brake as well, and then lock the parking

brake.

• Dismount on the uphill side of the vehicle, or on the left if the vehicle is

pointing straight uphill. Have a passenger dismount first, then the operator

may dismount.

• Turn the ATV around and remount, following the procedure described in the

owner's manual.

OPERATING ON STEEP HILLS

Operating on excessively steep hills could cause an overturn.

Never operate on hills too steep for the ATV or for your abilities.

• Never operate a 1-up ATV on hills steeper than 25 degrees.

SAFETY

OPERATING ON SLIPPERY TERRAIN

Failure to use extra caution when operating on

excessively rough, slippery or loose terrain could

cause loss of traction, loss of control, accident or

overturn.

Do not operate on excessively rough, slippery or loose

terrain until you've learned and practiced the skills

necessary to control the vehicle on such terrain.

Always use extra caution on rough, slippery or loose

terrain.

OPERATING IN UNFAMILIAR TERRAIN

Failure to use extra caution when operating on unfamiliar terrain could result in

an accident or rollover.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause

loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always

be alert to changing terrain conditions.

IMPROPER TIRE MAINTENANCE

Operating this vehicle with improper tires or with

improper or uneven tire pressure could cause loss of

control or accident.

Always use the size and type of tires specified for your

vehicle.

Always maintain proper tire pressure as described in

the owner's manual and on safety labels.

OPERATING IMPROPERLY IN REVERSE

Improperly operating in reverse could result in a collision with an obstacle or

person. Always follow proper operating procedures as outlined in this manual.

See the New Operator Driving Procedures section for details.

Before shifting into reverse gear, always check for obstacles or people behind

the vehicle. When it's safe to proceed, back slowly.

OPERATING OVER OBSTACLES

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Avoid operating over large

obstacles such as large rocks and fallen trees. Always follow the proper

procedures outlined in this manual when operating over obstacles. See the New

Operator Driving Procedures section for details.

SAFETY

SKIDDING OR SLIDING

Failure to use extra caution when operating on

excessively rough, slippery or loose terrain could

cause loss of traction, loss of control, accident or

rollover. Do not operate on excessively slippery

surfaces. Always slow down and use additional

caution when operating on slippery surfaces.

Skidding or sliding due to loss of traction can cause loss of control or rollover (if

tires regain traction unexpectedly). Always follow proper procedures for

operating on slippery surfaces as described in this owner's manual. See the

New Operator Driving Procedures section for details.

OPERATING A DAMAGED VEHICLE

Operating a damaged vehicle can result in an accident. After any rollover or

other accident, have a qualified service dealer inspect the entire machine for

possible damage, including (but not limited to) seat belts, rollover protection

devices, brakes, throttle and steering systems.

OPERATING THROUGH WATER

Operating through deep or fast-flowing water can cause loss of traction, loss of

control, rollover or accident. Never operate in fast-flowing water or in water that

exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this

owner’s manual. See page 62.

Wet brakes may have reduced stopping ability. After leaving water, test the

brakes. Apply them lightly several times while driving slowly. The friction will help

dry out the pads.

IMPROPER CARGO LOADING

Overloading the vehicle or carrying/towing cargo improperly may cause changes

in stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo.

• Never exceed the stated load capacity for this vehicle.

• Cargo should be properly distributed and securely attached.

• Reduce speed when carrying cargo or pulling a trailer. Allow a greater

distance for braking.

SAFETY

OPERATING ON FROZEN BODIES OF WATER

Severe injury or death can result if the vehicle and/or the operator fall through

the ice. Never operate the vehicle on a frozen body of water unless you have

first verified that the ice is sufficiently thick to support the weight and moving

force of the vehicle, you and your cargo, together with any other vehicles in your

party.

Always check with local authorities and residents to confirm ice conditions and

thickness over your entire route. Vehicle operators assume all risk associated

with ice conditions on frozen bodies of water.

POOR VISIBILITY

Operating this vehicle in darkness or inclement weather could result in a

collision or accident, especially if operating on a road or street. This vehicle is

not equipped with highway-approved lights. Operate this vehicle off-road only.

Use caution and drive at reduced speeds in conditions of reduced visibility such

as fog, rain and darkness. Clean headlights frequently and replace burned out

headlamps promptly.

PHYSICAL SKILLS

Safe operation of this rider-active vehicle requires good judgement and physical

skills. Persons with cognitive or physical disabilities who operate this vehicle

have an increased risk of overturn and loss of control.

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the vehicle.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

system.

Use caution when traveling through tall grass, especially dry grass. Always

inspect the underside of the vehicle and areas near the exhaust system after

driving through tall grass, weeds, brush, and other tall ground cover. Promptly

remove any grass or debris clinging to the vehicle.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by

someone under the age of 16, without a drivers license, or without proper

training. This could result in an accident or rollover. Always remove the ignition

key when the vehicle is not in use.

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as

directed. Modifications to your vehicle may negatively impact vehicle stability.

Failure of critical machine components may result from operation with any

modifications, especially those that increase speed or power. This vehicle may

become less stable at speeds higher than those for which it is designed. Loss of

control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for

the purpose of increasing speed or power. Any modifications or installation of

non-POLARIS-approved accessories could create a substantial safety hazard

and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if

any non-POLARIS approved equipment and/or modifications have been added

to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers,

blades, tires, sprayers, or large racks, may change the handling characteristics

of the vehicle. Use only POLARIS-approved accessories, and familiarize

yourself with their function and effect on the vehicle.

FOR MORE INFORMATION ABOUT SAFETY

call POLARIS at 1-800-342-3764.

SAFETY

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the vehicle for your protection. Read and

follow the instructions on each label carefully. If any of the labels shown in this

manual differ from the labels on your vehicle, always read and follow the

instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your

POLARIS dealer to purchase a replacement. Replacement safety labels are

provided by POLARIS at no charge. The part number is printed on the label.

Age Warning t

General Warning

Reverse Override Warning/AWD

Caution

“No Passenger” Warning

Discretionary Warning u

Tire Pressure/Load Warning

Rack/Box Warning i

Clutch Warning (Under Seat)

SAFETY

AGE 16 WARNING

The Age 16 warning

is located on the

left-hand wheel well.

WARNING

Operating this vehicle if you are under

the age of 16 increases the chances of

severe injury or death to operator.

NEVER operate this vehicle if you are

under age 16.

REVERSE OVERRIDE WARNING/AWD CAUTION

WARNING

Improper use of override button can lead to loss of control resulting in severe

injury or death. Do not activate override while throttle is engaged. Always apply

throttle gradually while in reverse.

CAUTION

Do not push switch to engage 4x4 (AWD) if the rear wheels are spinning. This

may cause severe drive shaft and clutch damage.

DISCRETIONARY WARNING

WARNING

• Never operate this ATV on HILLS steeper than 25

degrees 25°. To prevent overturn on hilly terrain,

use throttle and brakes gradually, and shift weight

uphill.

• REVERSE operation can be dangerous even at low

speeds. Steering becomes difficult. To prevent loss

of control, avoid sudden braking or sharp turns.

SAFETY

RACK/BOX WARNING

WARNING

• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may

result causing severe injury or death. Tow only from tow hooks or hitch.

• Maximum Rack Loads: Front 120 lbs. (54 kg) Rear 240 lbs. (109 kg)

GENERAL WARNING

WARNING

Improper use can result in SEVERE INJURY or DEATH

ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR

NEVER USE ON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USE WITH DRUGS OR ALCOHOL

NEVER operate:

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk

of losing control

ALWAYS:

• use proper riding techniques to avoid vehicle overturns on hills and rough

terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OWNER’S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

“NO PASSENGER” WARNING

WARNING

NEVER ride as a passenger. Passengers can cause a loss of control, resulting

in SEVERE INJURY or DEATH.

SAFETY

TIRE PRESSURE/LOAD WARNING

WARNING

Improper tire pressure or overloading can cause loss of control.

Loss of control can result in severe injury or death.

• Cold tire pressure:

– Front: 7.0 psi (48.3 kPa)

– Rear: 7.0 psi (48.3 kPa)

• Maximum weight capacity: 575 lbs. (261 kg)

• Lug nut torque values: 75 ft-lbs. (102 Nm)

NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 50 lbs. (22

kg) and/or front cargo loads are above 25 lbs. (11 kg).

NEVER exceed 10 MPH (16 km/h) when rear cargo loads are above 200 lbs.

(91 kg) and/or front cargo loads are above 100 lbs. (45 kg).

CLUTCH COVER WARNING

WARNING

• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not

operate vehicle with guard removed.

• Do not modify engine or clutch. Doing so can cause part failure, possible

imbalance, and excessive engine RPM, which can result in serious injury or

death.

HITCH CAPACITY LABEL

The Hitch Capacity label

is located on the hitch bracket.

TRAILER MAX WEIGHT:

1500 LBS. (682 KG) ON LEVEL

GROUND

850 LBS. (386 KG) UP TO 15°

GRADE

HITCH MAX. VERTICAL WEIGHT:

150 LBS. (68 KG)

SAFETY

4X4 SWITCH (IF EQUIPPED)

The drive mode switch q

controls the

All Wheel Drive (AWD/4X4) system.

Use this switch to engage AWD (4X4)

or 2X4. The vehicle automatically

engages 4X4 when operating in reverse

if the drive mode is set to AWD (4X4).

See page 37 for drive mode (AWD)

operating instructions.

ENGINE STOP SWITCH

Move the stop switch

either left or

right to the OFF position to stop the

engine quickly.

Move the stop switch to the RUN

position before attempting to start the

engine. The engine will not start or run

when the switch is off. Both the main

switch and the engine stop switch will

shut off all electrical power to the

vehicle, including lights.

MODE/REVERSE OVERRIDE SWITCH

WARNING

Pressing the override button while the throttle is open can cause loss of

control, which may result in serious injury or death. Always release the throttle

before pressing the override button.

This vehicle is equipped with a reverse

speed limiter system. To gain additional

wheel speed while backing, release the

throttle and depress the override button

e. The reverse override button also

acts as a MODE button when held down

for approximately one half second. The

override button will not function as a

MODE button if the transmission is in

reverse.

FEATURES AND CONTROLS

HEADLIGHT SWITCH

Use the headlight switch to turn the

lights on and off and to change the

lights from high beam to low beam. The

key must be in the ON position and the

engine stop switch must be in the RUN

position.

THROTTLE LEVER

WARNING

Operating an ATV with sticking or improperly operating throttle controls could

cause an accident. Never start or operate an ATV that has a sticking or

improperly operating throttle. Immediately contact your POLARIS dealer or

other qualified person for service if throttle problems arise.

Failure to check or maintain proper operation of the throttle system can result

in an accident if the throttle lever sticks during operation. Always check the

lever for free movement and return before starting the engine. Also check

occasionally during operation.

Modifications to the electronic throttle control could result in failure to perform

as designed, which could result in an accident. Do not attempt to modify the

throttle control system or replace it with any after market throttle mechanisms.

Engine speed and vehicle movement

are controlled by pressing the throttle

lever q. The throttle lever is spring

loaded. Engine speed returns to idle

when the lever is released. This ATV is

equipped with a throttle release switch,

which is designed to reduce the risk of a

frozen or stuck throttle.

FEATURES AND CONTROLS

BRAKE LEVER

WARNING

Operating the ATV with a spongy brake lever can result in loss of braking,

which could cause an accident. Never operate the ATV with a spongy-feeling

brake lever. Always contact your dealer for service before operating the

vehicle.

Squeeze the brake lever

toward the

handlebar to apply the front and rear

brakes. These brakes are hydraulically

activated disc type brakes that are

activated by only one lever.

Always test brake lever travel and

master cylinder fluid level before

riding. When squeezed, the lever

should feel firm. Any sponginess

would indicate a possible fluid leak or

low master cylinder fluid level, which

must be corrected before riding.

Contact your POLARIS dealer or other

qualified service facility for proper

diagnosis and repairs.

FEATURES AND CONTROLS

MASTER CYLINDER/BRAKE FLUID

WARNING

An over-full master cylinder may cause brake drag or brake lock-up, which

could result in an accident. Maintain brake fluid at the recommended level. Do

not overfill.

Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic,

meaning it rapidly absorbs moisture from the air. The moisture causes the

boiling temperature of the brake fluid to drop, which can lead to early brake

fade and the possibility of brake failure, which could result in an accident. After

opening a bottle of brake fluid, always discard any unused portion.

Check the brake fluid in the master cylinder before each ride.

1. Position the ATV on a level surface.

2. Position the handlebars so the

master cylinder q

is level.

3. View the brake fluid level through

the indicator window w

on the top

of the master cylinder. The eye will

appear dark when the fluid level is

full. When fluid is low, the eye will

be clear.

4. If the fluid level is low, remove the

cover screws and add fluid to the

fill line. Do not overfill. Use DOT 4

brake fluid only.

5. Reinstall the cover. Torque screws

to 7 in-lbs (.8 Nm).

FEATURES AND CONTROLS

PARKING BRAKE

LOCKING THE PARKING BRAKE

WARNING

Operating the ATV while the parking brake is engaged could result in an

accident or fire. Always check to be sure the parking brake is disengaged

before operating.

1. Place the transmission in PARK.

2. Squeeze and release the brake

lever q

two or three times, then

squeeze and hold.

3. Push the parking brake lock

forward to engage the lock.

4. Release the brake lever.

5. To release the parking brake lock,

squeeze and release the brake

lever. It will return to its unlocked

position.

The parking brake may relax if left on for a long period of time. Always block the

wheels to prevent rolling. Always block the wheels on the downhill side of the

ATV if leaving it parked on a hill. Another option is to park the ATV in a sidehill

position. Never depend on the parking brake alone if the ATV is parked on a hill.

Always block the wheels to prevent rolling.

FEATURES AND CONTROLS

AUXILIARY FOOT BRAKE

WARNING

Never back down a hill. Applying the auxiliary brake when backing down a hill

may cause rear tipover, which could result in serious injury or death.

Use caution when applying the auxiliary brake. Do not aggressively apply the

auxiliary brake when going forward. The rear wheels may skid and slide

sideways, causing loss of control and serious injury or death.

The auxiliary brake system is intended

to be used as a backup for the main

brake system. Should the main system

fail, use the auxiliary foot brake

The auxiliary foot brake is located on

the inside of the right footrest. Operate

this brake with your right foot.

If the rear wheels slide while using the

auxiliary brake, reduce brake pedal

pressure to brake the rear wheels

without skidding.

BRAKE FLUID LEVEL

Check the brake fluid level frequently for the auxiliary brake system. The

reservoir is located under the front storage box.

Maintain the fluid level between the maximum and minimum marks. Use DOT 4

brake fluid only.

FEATURES AND CONTROLS

AUTOMATIC TRANSMISSION GEAR SELECTOR

The transmission gear selector

is located on the right side of the vehicle.

H: High Gear

L: Low Gear

N: Neutral

R: Reverse

P: Park

To shift gears, brake to a complete stop.

When the engine is idling, move the

lever to the desired gear.

NOTE

Shifting gears with the engine speed above idle or while the vehicle is moving

could cause transmission damage.

Whenever the ATV is left unattended, always place the transmission in PARK

and lock the parking brake.

TIP

To extend belt life, use low forward gear when pulling a heavy load at less than

seven miles per hour for extended periods and when operating uphill at a slow

speed.

FEATURES AND CONTROLS

ELECTRONIC POWER STEERING (EPS)

Electronic power steering (EPS), if equipped, engages when the ignition key is

turned to the ON position. EPS remains engaged whether the vehicle is moving

or idle. See the Instrument Cluster section for EPS Warning Indicator

information.

FUEL CAP

This vehicle is equipped with a digital fuel gauge that will indicate a low fuel

condition. Refuel when the gauge indicates a low fuel condition.

Always refuel with the engine stopped,

and outdoors or in a well ventilated

area. Refuel on a level surface.

Remove the fuel tank cap to add fuel to

the fuel tank. Use either leaded or

unleaded gasoline with a minimum

pump octane number of 87 = (R + M/2)

octane. Do not use fuel with ethanol

content greater than 10 percent, such

as E-85 fuel.

FRONT COMPARTMENT

q Coolant Bottle Cap e Electrical/Fuse/Relay

w Radiator Cap r Battery

FEATURES AND CONTROLS

FRONT RACK

If your model is equipped with front

compartment storage, unlock both

latches on each side and remove the

cover to gain access.

ELECTRONIC POWER STEERING (EPS)

Electronic power steering (EPS), if equipped, engages when the ignition key is

turned to the ON position. EPS remains engaged whether the vehicle is moving

or idle. See the Instrument Cluster section for EPS Warning Indicator

information.

EXTREME USE BATTERY

An optional extreme use battery may be available for your model. If the

performance of the factory-installed battery is inadequate due to operation in

extreme cold or due to extended use of multiple electrical accessories, your

POLARIS dealer can assist. Your dealer can provide any installation procedures

that may differ for an extreme use battery.

FEATURES AND CONTROLS

ALL WHEEL DRIVE SYSTEM

The All Wheel Drive system is controlled by the 4X4 switch.

ADC 4X4 MODE

When the switch is on ADC 4X4, the ADC system allows engine braking to all

four wheels when the vehicle descends a hill or incline. Always move the 4X4

switch to ADC 4X4 before ascending or descending a hill.

4X4 MODE

When the switch is on 4X4, the ATV is four-wheel drive, and the 4X4 indicator

icon in the instrument cluster display will be visible.

When in 4X4, the demand drive unit will automatically engage any time the rear

wheels lose traction. When the rear wheels regain traction, the demand drive

unit will automatically disengage.

There is no limit to the length of time the vehicle may remain in 4X4. The vehicle

automatically engages 4X4 when operating in reverse if the switch is set to

either 4X4 position.

2X4 MODE

When the switch is on 2X4, the ATV is in two-wheel drive at all times.

ENGAGING 4X4

The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the

vehicle's electronic system will not enable 4X4 until the engine RPM is below

3000. Once enabled, 4X4 remains enabled until the 4X4 switch is turned off. If

the switch is turned off while the demand drive unit is moving, it will not

disengage until the rear wheels regain traction.

Engage the 4X4 switch before getting into conditions where front wheel drive

may be needed. If the rear wheels are spinning, release the throttle before

switching to 4X4.

NOTICE

Switching to 4X4 or ADC 4X4 while the rear wheels are spinning may cause

severe drive shaft and gearcase damage. Always switch to 4X4 or ADC 4X4

while the rear wheels have traction or are at rest.

FEATURES AND CONTROLS

ACTIVE DESCENT CONTROL (ADC) SYSTEM

The ADC system allows engine braking to all four wheels when the vehicle

descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before

ascending or descending a hill.

ENGAGING ACTIVE DESCENT CONTROL

The ADC system will automatically engage when all four of the following

conditions occur:

• The 4X4 switch must be in the ADC 4X4 position

• Vehicle speed must be 15 MPH (25 km/h) or less

• The throttle must be closed (throttle lever released)

• The transmission must be in gear (high, low or reverse)

DISENGAGING ACTIVE DESCENT CONTROL

The ADC system will automatically disengage if at least one of the following

conditions occur:

• The 4X4 switch is moved out of the ADC 4X4 position

• Vehicle speed exceeds 15 MPH (25 km/h)

• The throttle is open (throttle is applied)

• The transmission is shifted to neutral or park

FEATURES AND CONTROLS

INSTRUMENT CLUSTER

OVERVIEW

NOTICE

The use of a high pressure washer may damage the instrument cluster. Wash

the vehicle by hand or with a garden hose using mild soap. Do not use alcohol

to clean the instrument cluster. Do not allow insect sprays to contact the lens.

Immediately clean off any gasoline that splashes on the instrument cluster.

q Gear Indicator

H = High Gear

L = Low Gear

N = Neutral

R = Reverse Gear

P = Park

– = Gear Signal Error (or shifter between gears)

w Display Area 2

This area displays odometer, trip meter, trip meter 2, voltage, engine

temperature, engine hour meter, programmable service hour interval,

ground speed, or engine RPM.

e Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.

r Fuel Gauge

The segments of the fuel gauge show the level of fuel in the fuel tank.

When the last segment clears, a low fuel warning is activated. All

segments including the fuel icon will flash. Refuel immediately.

t Service Indicator

A flashing wrench symbol alerts the operator that the preset service

interval has been reached. Your POLARIS dealer can provide scheduled

maintenance. See page 50 for more information.

y Clock The clock displays time in a 12-hour or 24-hour format. See page 47 for

more information.

u AWD Indicator Segments of the indicator illuminate based on drive mode engaged.

FEATURES AND CONTROLS

DIGITAL GAUGE

The instrument cluster displays critical vehicle information to the user.

NOTE

Some features are not applicable to all models. The use of a high pressure

washer may damage the instrument cluster. Wash the vehicle by hand or with

a garden hose using mild soap. Certain products, including insect repellents

and chemicals, will damage the instrument cluster lens. Do not use alcohol to

clean the instrument cluster. Do not allow insect sprays to contact the lens.

Immediately clean off any gasoline that splashes on the instrument cluster.

1. Gear Display - This area displays gear shifter position:

H: High Gear

L: Low Gear

N: Neutral

R: Reverse Gear

P: Park

–: Gear Signal Error (or shifter between gears)

2. Display Area 2 -This area displays odometer, trip meter, trip meter 2,

voltage, engine temperature, engine hour meter, programmable service hour

interval, ground speed, or engine RPM.

3. Display Area 1 - This area displays engine RPM, ground speed, or coolant

temperature.

4. Fuel Gauge -The segments of the fuel gauge show the level of fuel in the

fuel tank. When the last segment clears, a low fuel warning is activated. All

segments including the fuel icon will flash. Refuel immediately.

5. Service Indicator - A flashing wrench symbol alerts the operator that the

preset service interval has been reached. Your POLARIS dealer can provide

scheduled maintenance. See the Periodic Maintenance Chart section for

more information.

6. Clock - The clock displays time in a 12-hour or 24-hour format.

7. AWD Indicator- Segments of the indicator illuminate based on drive mode

engaged.

FEATURES AND CONTROLS

DISPLAY AREA 1

Pressing the MODE button will change the information displayed in Area 1 q.

Speed Engine

Temperature

RPM

Ambient

Temperature

(Optional)

FEATURES AND CONTROLS

DISPLAY AREA 2

Toggle the Up/Down buttons to change the information displayed in Area 2 w.

Odometer Engine

Temperature

Trip 1

Ambient

Temperature

(Optional)

Trip 2 RPM

Voltage Speed

Engine Hours Service Hours

FEATURES AND CONTROLS

UNIT SELECTION TEMPERATURE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

Reference the image shown above:

q Press the MODE button.

w Toggle the Up/Down Buttons to change the units (°F or °C)

e With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

BACK LIGHT LEVEL

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Backlight Level” from the Options Menu by pressing the MODE

button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Increase or De-

crease Level)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

Produkt Specifikationer

Mærke:	Polaris
Kategori:	Ikke kategoriseret
Model:	Sportsman 850 (2019)

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