Rinnai RL75eP Manual


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Side 1/94
Direct Vent Tankless Water
Heater Installaon and
Operaon Manual
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor s phone. Follow the gas supplier s instrucons.
If you cannot reach your gas supplier, call the re department.
Installaon and service must be performed by a licensed professional.
This enre manual must be le for the consumer. The consumer must read and
refer to this manual for proper operaon and to maintain the water heater.
If the informaon in these instrucons is not followed exactly, a re or explosion
may result causing property damage, personal injury, or death.
WARNING
READ ALL OF THE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR OPERATING THIS WATER HEATER.
This manual provides informaon on the installaon, operaon, and maintenance of the water heater. For proper
operaon and safety, it is important to follow the instrucons and adhere to the safety precauons.
A licensed professional must install the water heater according to the exact instrucons on pages 4-30.
The consumer must read the enre manual to properly operate the water heater and to have regular maintenance
performed.
ANS Z21.10.3 CSA 4.3
FOR INDOOR APPLICATIONS ONLY
RL75i ..................... REU VC2528FFUD- -US
-REU VC2528FFUD US(A)-
RLX94i ................... REU VC2737FFUD- -US
RL94i ..................... REU VC2837FFUD- -US
FOR OUTDOOR APPLICATIONS ONLY
RL75e .................... REU VC2528WD- -US
-REU VC2528FFUD US(A)-
RL94e .................... REU VC2837WD- -US
SANITATION
Low Lead Content
NSF/ANSI 372
C US
2 VC Series Manual
Table of Contents
This is the safety alert symbol. This symbol alerts you to potenal hazards that can kill or hurt you
and others.
Indicates an imminently hazardous situaon which, if not avoided, will result in death or
serious injury.
Indicates a potenally hazardous situaon which, if not avoided, could result in death or
serious injury.
Indicates a potenally hazardous situaon which, if not avoided, could result in minor or
moderate injury. It may also be used to alert against unsafe pracces.
DANGER
CAUTION
WARNING
Table of Contents ..................................................... 2
Safety Behaviors and Pracces for the
Consumer and Installer ............................................ 3
Installaon Instrucons
(for the licensed professional) 4 .............................
Prepare for Installaon ...................................... 5
Determine Installaon Locaon ........................ 6
Freeze Protecon ............................................. 11
Checklist to Determine Installaon Locaon ... 12
Mount to Wall.................................................. 12
Remove the Front Panel .................................. 12
Installaon of Venng (indoor models only) ... 13
Condensate (indoor models only).................... 15
Checklist for Venng and Condensate
(indoor models only) ........................................ 15
Installaon of Plumbing ................................... 16
Checklist for Plumbing ..................................... 19
Installaon of Gas Supply ................................ 19
Connect Electricity ........................................... 21
Adjust for High Altude ................................... 21
Adjust for Vent Length (indoor models only) .. 21
Checklist for Gas and Electricity ....................... 21
Installaon of Temperature Controller ............ 22
Final Checklist ................................................... 24
Technical Data ........................................................ 25
Specicaons ................................................... 25
Dimensions....................................................... 26
Pressure Drop and Water Flow Curves ............ 27
Ladder Diagram................................................ 28
Recirculaon Mode .......................................... 29
Operaon Instrucons ....................................... 31
Consumer Operaon Guidelines for the
Safe Operaon of your Water Heater .............. 32
How to Use the Temperature Controller ......... 33
How to Set the Temperature ........................... 34
Diagnosc Codes.............................................. 36
Required Maintenance.....................................39
Freeze Protecon and Winterizaon ........ 40
Flushing the Heat Exchanger..................... 41
Manual Draining of the Water Heater ...... 42
State Regulaons .................................................... 43
Replacement Parts .................................................44
Consumer Warranty ............................................... 45
French Version ........................................................ 48
Important Safety Informaon
Safety Denions
NOTICE: Rinnai somemes shares customer contact informaon with businesses that we believe provide
products or services that may be useful to you. By providing this informaon, you agree that we can
share your contact informaon for this purpose. If you prefer not to have your informaon shared with
these businesses, please contact customer service and ask not to have your informaon shared. We
will however, connue to contact you with informaon relevant to the product(s) you registered and/
or your account with us.
If you have any quesons or feel that the manual is incomplete contact Rinnai at 1 800 621 9419--- .
VC Series Manual 3
CAUTION
BURN HAZARD. Hot exhaust and vent may cause
serious burns. Keep away from water heater unit.
Keep small children and animals away from the
unit.
Hot water outlet pipes leaving the unit can be hot
to touch. In residenal applicaons, insulaon
must be used for hot water pipes below due to 36”
burn risk to children.
Safety Behaviors and Pracces for the Consumer and Installer
Before operang, smell all around the appliance
area for gas. Be sure to smell next to the oor
because some gas is heavier than air and will sele
on the oor.
Keep the area around the appliance clear and free
from combusble materials, gasoline, and other
ammable vapors and liquids.
Combusble construcon refers to adjacent walls
and ceiling and should not be confused with
combusble or ammable products and materials.
Combusble and/or ammable products and
materials should never be stored in the vicinity of
this or any gas appliance.
Always check the water temperature before
entering a shower or bath.
To protect yourself from harm, before performing
maintenance:
Turn o the electrical power supply by
unplugging the power cord or by turning o the
electricity at the circuit breaker. (The
temperature controller does not control the
electrical power.)
Turn o the gas at the manual gas valve, usually
located immediately below the water heater.
Turn o the incoming water supply. This can be
done at the isolaon valve immediately below
the water heater or by turning o the water
supply to the building.
WARNING
Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it; call a
licensed professional. Force or aempted repair
may result in a re or explosion.
Do not use this appliance if any part has been under
water. Immediately call a licensed professional to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
Do not use substute materials. Use only parts
cered for the appliance.
Should overheang occur or the gas supply fail to
shut o, turn o the manual gas control valve to the
appliance.
Do not adjust the DIP switch unless specically
instructed to do so.
Do not use an extension cord or an adapter plug
with this appliance.
Any alteraon to the appliance or its controls can be
dangerous and will void the warranty.
California law requires this noce to be provided:
California Proposion 65:
This product contains chemicals known to the state of California to cause cancer, birth defects, or other
reproducve harm.
WARNING
4 VC Series Manual
It is recommended that a licensed professional install
the appliance, inspect it, and leak test it before use.
The warranty may be voided due to any improper
installaon.
The installer should have skills such as:
Gas sizing.
Connecng gas lines, water lines, valves, and
electricity.
Knowledge of applicable naonal, state, and
local codes.
Installing venng through a wall or roof.
Training in installaon of tankless water heaters.
(Training can be accessed on line at -
www.trainingevents.rinnai.us)
Installaon Instrucons
Installaon Steps
Prepare for Installaon ...................................... 5
Determine Installaon Locaon ......................... 6
Checklist to Determine Installaon Locaon ... 12
Mount to Wall.................................................. 12
Remove the Front Panel ..................................12
Installaon of Venng (indoor models only) ... 13
Condensate (indoor models only) .................... 15
Checklist for Venng and Condensate
(Indoor models only)........................................ 15
Installaon of Plumbing ................................... 16
Checklist for Plumbing ..................................... 19
Installaon of Gas Supply................................. 19
Connect Electricity ........................................... 21
Adjust for High Altude ...................................21
Adjust for Vent Length (indoor models only) ..21
Checklist for Gas and Electricity ....................... 21
Installaon of Temperature Controller ............ 22
Final Checklist...................................................24
General Instrucons Installer Qualicaons
DO NOT
Do not install the RL75i, RL94i, or the RLX94i
outdoors.
Do not install the RL75e or the RL94e indoors.
Do not install the appliance in an area where water
leakage of the unit or connecons will result in
damage to the area adjacent to the appliance or to
lower oors of the structure. When such locaons
cannot be avoided, it is recommended that a
suitable drain pan, adequately drained, be installed
under the appliance. The pan must not restrict
combuson air ow.
Do not obstruct the ow of combuson and
venlaon air. Combuson air shall not be
supplied from occupied spaces.
Do not use this appliance in an applicaon such as
a pool or spa heater that uses chemically treated
water . (This appliance is suitable for lling large or
whirlpool spa tubs with potable water.)
Do not use substute parts that are not authorized
for this appliance.
MUST DO
The installaon must conform with local codes or,
in the absence of local codes, with the Naonal
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the
Natural Gas and Propane Installaon Code, CSA
B149.1. If installed in a manufactured home, the
installaon must conform with the Manufactured
Home Construcon and Safety Standard, Title 24
CFR, Part 3280 and/or CAN/SCA Z240 MH Series,
Mobile Homes.
The appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the Naonal Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
The appliance and its appliance main gas valve
must be disconnected from the gas supply piping
system during any pressure tesng of that system
at test pressures in excess of 1/2 psi (3.5 kPa)
(13.84 in W.C.).
Type of installaon
For installaon in residenal and commercial
applicaons.
Cered for installaon in manufactured (mobile)
homes.
VC Series Manual 5
Prepare for installaon
Parts included
Tools needed
Materials needed
The appliance must be isolated from the gas supply
piping system by closing its individual manual
shuto valve during any pressure tesng of the gas
supply piping system at test pressures equal to or
less than 1/2 psi (3.5 kPa) (13.84 in W.C.).
You must follow the installaon instrucons and
those in Care and Maintenance for adequate
combuson air intake and exhaust.
INFORMATION
If a water heater is installed in a closed water
supply system, such as one having a backow
preventer in the cold water supply line, means
shall be provided to control thermal expansion.
Contact the water supplier or local plumbing
inspector on how to control thermal expansion.
Should overheang occur or the gas supply fail to
shut o, turn o the manual gas control valve to
the appliance.
Keep the air intake locaon free of chemicals such
as chlorine or bleach that produce fumes. These
fumes can damage components and reduce the life
of your appliance.
Tankless water heater
Color coded cold (blue) and hot (red) isolaon
valves
Pressure relief valve
MC-91-2 temperature controller (integrated into
indoor models; provided with outdoor models)
Pipe wrenches (2)
Adjustable pliers
Screwdrivers (2)
Wire cuers
Gloves
Safety glasses
Level
Tools that might be needed
Hammer drill with
concrete bits
Saw
Threading machine with
heads and oiler
Core drill with diamond
head
Torch set
Copper tubing cuer
Steel pipe cuer
Materials that may be needed
Soap or gas leak
detector soluon
Approved venng
Teon tape
(recommended) or pipe
compound
Heat tape
Pipe insulaon
Electrical wire and
conduit per local code
Concrete wall anchors
Oponal pipe cover
Oponal temperature
controller
5/8ID PVC exible
tubing
2 conductor 22 AWG
wire for controller
Single gang electrical
box
Wire nuts
Unions and drain valves
General Instrucons (connued)
6 VC Series Manual
Environment
Air surrounding the water heater, venng, and vent
terminaon(s) is used for combuson and must be free
of any compounds that cause corrosion of internal
components. These include corrosive compounds that
are found in aerosol sprays, detergents, bleaches,
cleaning solvents, oil based paints/ varnishes, and
refrigerants. The air in beauty shops, dry cleaning
stores, photo processing labs, and storage areas for pool
supplies oen contains these compounds. Therefore it
is recommended that outdoor models be used for these
locaons where possible.
The water heater, venng, and vent terminaon(s)
should not be installed in any areas where the air may
contain these corrosive compounds. If it is necessary for
a water heater to be located in areas which may contain
corrosive compounds, the following instrucons are
strongly recommended.
IMPORTANT CONSIDERATIONS FOR:
Indoor/Internal Water Heaters
DO NOT Install in areas where air for combuson
can be contaminated with chemicals.
Before installaon, consider where air has the
ability to travel within the building to the water
heater.
Where possible, install the water heater in a sealed
closet so that it is protected from the potenal of
contaminated indoor air.
Chemicals that are corrosive in nature should not
be stored or used near the water heater.
Outdoor/External Water Heaters and Vent
Terminaons of Indoor/Internal Water Heaters
Install the water heater as far away as possible
from exhaust vent hoods.
Install as far away as possible from air inlet vents.
Corrosive fumes may be released through these
vents when air is not being brought in through
them.
Chemicals that are corrosive in nature should not
be stored or used near the water heater or vent
terminaon.
Damage and repair due to corrosive compounds in the
air is not covered by warranty.
Consideraon of care for your water heater should
include evaluaon of water quality.
The water must be potable, free of corrosive chemicals,
sand, dirt, or other contaminates. It is up to the
installer to ensure the water does not contain corrosive
chemicals, or elements that can aect or damage the
heat exchanger. Water that contains chemicals
exceeding the levels below aect and damage the heat
exchanger. Replacement of the heat exchanger due to
water quality damage is not covered by the warranty.
Maximum Level
Total Hardness Up to 200 mg / L
Aluminum * Up to 0.2 mg / L
Chlorides * Up to 250 mg / L
Copper * Up to 1.0 mg / L
Dissolved Carbon Dioxide (CO2) Up to 15.0 mg / L or PPM
Iron * Up to 0.3 mg / L
Manganese * Up to 0.05 mg / L
pH * 6.5 to 8.5
TDS (Total Dissolved Solids) * Up to 500 mg / L
Zinc * Up to 5 mg / L
Determine Installaon Locaon
Water Quality
* Source: Part 143 Naonal Secondary Drinking Water
Regulaons
If you install this water heater in an area that is known
to have hard water or that causes scale build-up the
water must be treated and/or the heat exchanger
ushed regularly.
When scale build-up in the heat exchanger begins to
aect the performance of the water heater, a diagnosc
code LC# will display. Flush the heat exchanger to
prevent damage to it. Scale build up is caused by hard
water set at a high temperature.
Rinnai oers Southeastern Filtraon ScaleCuer s
Water Condioning System that oers superior lime
scale prevenon and corrosion control by feeding a
blend of control compounds into the cold water
supply.
You must ensure that clearances will be met and that
the vent length will be within required limits. Consider
the installaon environment, water quality, and need
for freeze protecon. Requirements for the gas line,
water lines, electrical connecon, and condensate
disposal can be found in their respecve installaon
secons of this manual.
Part Number Descripon
103000038 Southeastern Filtratrion
ScaleCuer System Feed3/4”
103000039 ScaleCuer Rell
VC Series Manual 7
[1] A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings.
[2] Permied only if veranda, porch, deck, or balcony is fully open on a minimum of
two sides beneath the oor.
For clearances not specied in , clearances are in ANSI Z223.1/NFPA 54
accordance with local installaon codes and the requirements of the gas supplier.
Clearance to opposite wall is 24 inches (60 cm).
For indoor models, you must install a vent terminaon to bring in combuson air and expel exhaust.
Direct Vent (Indoor Unit) Other than direct vent (Outdoor unit)
Ref
Descripon
Canadian Installaons
(CSA B149.1)
US Installaons
(ANSI Z223.1 / NFPA 54)
Canadian Installaons
(CSA B149.1)
US Installaons
(ANSI Z223.1 / NFPA 54)
A Clearance above grade, veranda, porch, deck, or balcony 12 inches (30 cm) 12 inches (30 cm) 12 inches (30 cm) 12 inches (30 cm)
B Clearance to window or door that may be opened 36 inches (91 cm) 12 inches (30 cm)
6 in (15 cm) for appliances Btuh (3 ≤ 10,000
kW), 12 in (30 cm) for appliances > 10,000
Btuh (3 kW) and Btuh (30 kW), 36 in ≤ 100,000
(91 cm) for appliances >100,000 Btuh (30 kW)
4  (1.2 m) below or to
side of opening; 1  (300
mm) above opening
C Clearance to permanently closed window * * * *
D
Vercal clearance to venlated sot, located above the
terminal within a horizontal distance of 2 feet (61 cm)
from the center line of the terminal
* * * *
E Clearance to unvenlated sot * * * *
F Clearance to outside corner * * * *
G Clearance to inside corner * * * *
H Clearance to each side of center line extended above
meter/regulator assembly * * * *
I Clearance to service regulator vent outlet
Above a regulator
within 3  (91 cm)
horizontally of the
vercal center line of
the regulator vent
outlet to a maximum
vercal distance of 15
 (4.5 m)
*
Above a regulator within 3  (91 cm)
horizontally of the vercal center line of the
regulator vent outlet to a maximum vercal
distance of 15  (4.5 m)
*
J Clearance to nonmechanical air supply inlet to building or
the combuson air inlet to any other appliance 36 inches (91 cm) 12 inches (30 cm)
6 in (15 cm) for appliances Btuh (3 ≤ 10,000
kW), 12 in (30 cm) for appliances > 10,000
Btuh (3 kW) and Btuh (30 kW), 36 in ≤ 100,000
(91 cm) for appliances >100,000 Btuh (30 kW)
4  (1.2 m) below or to
side of opening; 1  (300
mm) above opening
K Clearance to a mechanical air supply inlet 6  (1.83 m)
3  (91 cm) above if
within 10  (3 m)
horizontally
6  (1.83 m) 3  (91 cm) above if within
10 feet (3 m) horizontally
L Clearance above paved sidewalk or paved driveway
located on public property 7  (2.13 m) * 7  (2.13 m) [1] 7 . (2.13 m)
M Clearance under veranda, porch, deck, or balcony 12 inches (30 cm) * 12 inches (30 cm) [2] *
Terminal Clearances
AIR SUPPLY INLET
VENT TERMINAL
AREA WHERE TERMINAL IS
NOT PERMITTTED
X
V
SNOW
TERMINATION
Clearance in
Ref. also A
applies to
anticipated
snow line
8 VC Series Manual
24"
V
Check to determine whether local codes supersede
these clearances.
Avoid terminaon locaons near a dryer vent.
Avoid terminaon locaons near commercial
cooking exhaust.
You must install a vent terminaon at least 12
inches above the ground.
60"
V
V
(1.52 m)
between
terminals at
dierent levels
(0.61 m) to wall or parapet
(0.30 m) between
terminals at same
level
12"
V V
(1.52 m) vercally
between terminals
V
60"
V
Addional clearances RL75i, RL94i, RLX94i-
12"
12"
INSIDE
CORNER
V V
(0.30 m ) to
an inside
corner
(0.30 m) between
terminals at same
level
Important consideraons for locang vent
terminaon under a sot (venlated or unvenlated
or eave vent; or to a deck or porch)
Do not install vent terminaon under a sot vent
such that exhaust can enter the sot vent
Install vent terminaon such that exhaust and
rising moisture will not collect under
eaves. Discoloraon to the exterior of the
building could occur if installed too close.
Do not install the vent terminaon too close
under the sot where it could present
recirculaon of exhaust gases back into the
combuson air intake part of the terminaon.
VC Series Manual 9
Local codes supersede these clearances.
Avoid terminaon locaons near a dryer vent.
Avoid terminaon locaons near commercial
cooking exhaust.
Avoid terminaon locaons near any air inlets.
Addional clearances
RL75e, RL94e
(0.30 m) to an
inside corner
(50 mm) between terminals at same level
(1.52 m) vercally
between terminals
(0.91 m) to venlated or unvenlated
sot or eve vent; or to a deck or porch
36 in.
2 in.
12 in.
60 in.
10 VC Series Manual
Unit clearances
* 0 inches from vent components and condensate
drain line.
The clearance for servicing is 24 inches in front of the
water heater.
For closet installaon, clearance is 6 inches (152 mm)
from the front of the water heater.
Indoor models: RL75i, RL94i, RLX94i Outdoor models: RL75e, RL94e
The clearance for servicing is 24 inches in front of the
water heater.
to Combusbles
inches (mm)
to Non-
Combusbles
inches (mm)
Top of Heater 12 (305) 2 (51)
Back of Heater 0 (zero) 0 (zero)
Front (Panel) 24 (610) 0 (zero)
Front (Exhaust) 24 (610) 24 (610)
Sides of Heater 6 (152) 1/8 (3.2)
Ground/Boom 12 (305) 2 (51)
to Combusbles
inches (mm)
to Non-
Combusbles
inches (mm)
Top of Heater 6 * (152) 2 *(51)
Back of Heater 0 (zero) 0 (zero)
Front of Heater 6 (152) 6 (152)
Sides of Heater 2 (51) 1/2 (13)
Ground/Boom 12 (305) 12 (305)
Vent 0 (zero) 0 (zero)
to side
to front
to top
to ground/b tot om
to side
to front
to top
to ground/b tot om
VC Series Manual 11
Freeze Protecon
Make sure that in case of freezing weather that the
water heater and its water lines are protected to
prevent freezing. Damage due to freezing is not
covered by the warranty.
With electrical power and gas supplied, the water
heater will not freeze when the outside air
temperature is as cold as – °F ( 30°C) for indoor 22 -
models or is as cold as °F ( 20°C) for outdoor 4-
models, when protected from direct wind exposure.
Because of the wind-chill eect, any wind or
circulaon of the air on the unit will reduce its ability
to protect itself from freezing.
In the event of a power failure and/or gas
interrupon at temperatures below freezing the
water heater should be drained of all water to
prevent freezing damage. In addion, drain the
condensate trap and drain line.
Loss of freeze protecon may result in water damage
from a burst heat exchanger or water lines.
The unit may be drained manually. However, it is
highly recommended to:
drain down solenoid valves be purchased and
installed that will automacally drain the unit if
power is lost. These are available in a kit,
104000059. (The condensate trap is not aected
by the auto drain down solenoid valves and will
have to be manually drained.)
a surge protector with terminals be purchased
and installed which allows the solenoid valves to
operate if the unit is disabled due to a diagnosc
code. This is available as 104000057.
In addion, the solenoid valves should be connected
electrically to a surge protector with terminals. This
allows the solenoid valves to operate if the water
heater is disabled due to a diagnosc code.
The freeze protecon features will not prevent the
external piping from freezing. It is recommended that
hot and cold water pipes be insulated. Pipe cover
enclosures may be packed with insulaon for added
freeze protecon.
Maximum vent length
(indoor models only)
1. Determine the number of 90 degree elbows in
the vent system. (Two 45 degree elbows count as
one 90 degree elbow.)
2. Refer to the table tond the maximum vent
length based on the number of elbows.
3. Adjust switch No. 1 in the SW1 DIP switch (tan
switches) required by the applicable note. if
If the length is greater than 21  (6.4 m) then
move switch No. 1 (SW1) to OFF.
If the length is greater than 15  (4.6 m) then
move switch No. 1 (SW1) to OFF.
If the length is greater than 9  (2.7 m) then move
switch No. 1 (SW1) to OFF.
Move switch No. 1 (SW1) to OFF.
Example: If you have one elbow then your maximum
vent length is 35 feet (10.7 m). If your
actual length is greater than 15  (4.6 m)
then move switch no. 1 (SW1) to OFF.
Number of
90° Elbows
Maximum vent length
0 41  (12.5 m)
1 35  (10.7 m)
2 29  (8.8 m)
3 23  (7.0 m)
4 17  (5.2 m)
5 11  (3.4 m)
6 5  (1.5 m)
If you have a longer vent length (see number 3
regarding max. vent length), switch No. 1 is required
to be in the OFF posion. This ensures the water
heater will run properly. Blocked ue diagnosc
codes and shutdowns may result if switch No. 1 is not
in the correct posion.
NOTICE
12 VC Series Manual
Mount to Wall
wall installaon
brackets
1. Idenfy the installaon locaon and conrm that
the installaon will meet all required clearances.
2. Securely aach the water heater to the wall
using any of the holes in the wall installaon
brackets which are at the top and boom of the
water heater. Ensure that the aachment
strength is sucient to support the weight.
Refer to the weight of the water heater in the
Specicaons secon.
Use a leveling tool to ensure that the water
heater is level. Proper operaon requires that
the water heater be level.
NOTE: The water heater must be installed in an
upright posion. Do not install upside down or on its
side.
Checklist to Determine Installaon
Locaon
The water heater is not exposed to corrosive
compounds in the air.
The water heater locaon complies with the
clearances.
For indoor models, the planned venng will not
exceed the maximum length for the number of
elbows used.
The planned venng terminaon/air intake
locaon meets the clearances.
Indoor air is not being used for combuson.
The water supply does not contain chemicals or
exceed total hardness that will damage the heat
exchanger.
A standard 3 prong 120 VAC, 60 Hz properly
grounded wall outlet (for indoor models) or other
120 VAC, 60 Hz source is available.
The installaon must conform with local codes or,
in the absence of local codes, with the Naonal
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the
Natural Gas and Propane Installaon Code, CSA
B149.1. If installed in a manufactured home, the
installaon must conform with the Manufactured
Home Construcon and Safety Standard, Title 24
CFR, Part 3280 and/or CAN/SCA Z240 MH Series,
Mobile Homes.
Leave the enre manual taped to the water
heater (indoor models), temperature controller
(outdoor models), or give the enre manual
directly to the consumer.
Remove the Front Panel
Slide the plasc trim pieces on each side of the water
heater to expose the screws.
Remove the 4 screws and pull o the front panel.
VC Series Manual 13
Manufacturer Listed and Tested Vent Products
for RL75i, RL94i, and RLX94i Telephone Fax Contact
Ubbink Rolux Vent System www.rinnai.us 800-621-9419 678-829-1666
Heat Fab Saf T Vent SC system- - 800-772-0739 413-863-4803 custsvc@heat fab.com, -
www.heaab.com
Metal Fab Corr/Guard Vent/Air Intake System- 800-835-2830 316-943-2717 info@mtlfab.com,
www.metal fabinc.com-
Installaon of venng (indoor models only)
Install the correct venng for your model according to the venng manufacturer s instrucons and the
guidelines below.
Refer to the manufacturer s technical literature for specic part numbers and instrucons.
Venng Guidelines
DO NOT
Do not use PVC, CPVC, ABS or galvanized material
to vent this appliance.
Do not combine vent components from dierent
manufacturers.
Vent diameter must not be reduced.
Do not connect the venng system with an
exisng vent or chimney.
Do not common vent with the vent pipe of any
other water heater or appliance.
MUST DO
This water heater is a direct vent water heater and
therefore is cered and listed with the vent
system. You must use vent components that are
cered and listed with the water heater model.
The vent system must vent directly to the outside
of the building and use outside air for combuson.
Avoid dips or sags in horizontal vent runs by
installing supports per the vent manufacturers
instrucons.
Support horizontal vent runs every four feet and
all vercal vent runs every six feet or in
accordance with local codes.
Venng should be as direct as possible with a
minimum number of pipe ngs.
Vent connecons must be rmly pressed together
so that the gaskets form an air ght seal.
The vent piece connected to the water heater
must be secured with one self tapping screw.-
INFORMATION
Refer to the instrucons of the vent system
manufacturer for component assembly
instrucons.
If the vent system is to be enclosed, it is suggested
that the design of the enclosure shall permit
inspecon of the vent system. The design of such
enclosure shall be deemed acceptable by the
installer or the local inspector.
NOTICE
If it becomes necessary to access an enclosed vent
system for service or repairs, Rinnai is not responsible
for any costs or dicules in accessing the vent
system. The warranty does not cover obtaining
access to a vent system in an enclosed environment.
14 VC Series Manual
Flue Installaon (indoor models only)
Vercal Terminaon
(condensate collector must be used in all installaons)
3 in (75 mm)
minimum
3 in (75 mm)
minimum
Horizontal Terminaon using Condensate Collector
3 in (75 mm)
minimum
Condensate
Trap
To adjust the condensate collector posion or to
replace the female vent top with a male vent top:
1. Loosen the 4 screws at the rear bracket
2. Slide the bracket away from the female vent top.
3. Remove the 4 screws aaching the female vent top
to the water heater.
4. Li up the female vent top and reposion as desired
(or replace with a male vent top).
5. Install the 4 screws at the vent top and ghten the 4
screws at the bracket.
Secure the rst vent component to the water heater
with one self-tapping screw at the hole located above
the condensate collector.
Bracket
Condensate Collector
Securing Screw
Horizontal Terminaon without using the Condensate Collector
Maximum Height *
5 feet (1.52 m)
Regions of cold climate will create more
condensate in the vent system. The
condensate collector should be used in
cold climates.
If more than one elbow is used in the
vercal secon the condensate collector
must be used.
* The condensate collector must be used in
horizontal terminaons if a vercal rise in
the vent system exceeds 5.
If the condensate collector is not used, the drain pipe must
be capped to prevent exhaust gases and condensate from
entering the building. The cap is supplied on the appliance.
In such an instance slope the venng per foot away 1/4”
from appliance according to vent manufacturers
installaon instrucons.
WARNING
Install the venng terminaon according to the diagrams and instrucons below.
Slope the venting per foot toward 1/4”
the appliance according to the vent
manufacturers installation instructions.
Dispose of condensate per local codes.
VC Series Manual 15
Condensate
(indoor models only)
Condensate can form in the vent of high eciency
direct vent appliances. Without proper drainage,
condensate will damage the heat exchanger.
To prevent condensate damage, follow these
instrucons.
DO NOT
Do not allow condensate to enter the water
heater.
Do not connect the condensate drain pipe directly
to the rain sewer.
Do not connect the condensate drain line with an
air condioning evaporator coil drain or.
Do not connect the condensate drain line to the
pressure relief valve/line of the appliance.
MUST DO
Use only venng that is approved and idened as
acceptable for your parcular model.
For vercal terminaons, install a condensate drain
and trap as close as possible to the appliance.
Slope the venng toward the appliance according
to the vent manufacturer s installaon
instrucons.
All condensate must drain and be disposed of
according to local codes.
Use only corrosion resistant materials for the
condensate drain lines such as PVC pipe or plasc
hose.
The condensate drain pipe (along its enre length)
must be at least the same diameter as the drain
line, (5/8 inch NPT).
The end of the condensate drain pipe should be
open to the atmosphere. The end should not be
under water or other substances.
To minimize freezing of the condensate, run the
condensate drain line through an interior wall or
between insulaon and an interior wall.
The condensate collector should be used for all
combinaon domesc/hydronic heang
applicaons.
Checklist for Venng and
Condensate (indoor models only)
Verify proper clearances around the vent
terminaons and air intakes.
Ensure you have used the correct venng
products for the model installed and that you
have completely followed the venng
manufacturer s installaon instrucons and these
installaon instrucons.
Verify that the vent pipe has a downward slope or
grade to the outside of 1/4 inch per foot (1.2 ) °
OR if the vent pipe is sloped toward the water
heater (as some local codes require), that a
condensate collector is installed to allow
condensaon to drain away from the water
heater to a proper drain source.
Verify that condensate will not be allowed to
drain back into the water heater.
Verify that the vent system does not exceed the
maximum length for the number of elbows used.
INFORMATION
A condensate trap is available, P/N 222053.
Regions of cold climate will create more
condensate in the vent system. The condensate
collector should be used in cold climates.
The condensate drain pipe should be as short as
possible and have a downward pitch.
16 VC Series Manual
Installaon of Plumbing
A manual water control valve must be placed in the
water inlet connecon to the water heater before it is
connected to the water line. Unions may be used on
both the hot and cold water lines for future servicing
and disconnecon of the unit.
DO NOT
Do not introduce toxic chemicals such as those
used for boiler water treatment to the potable
water used for space heang.
MUST DO
The piping (including soldering materials) and
components connected to this appliance must be
approved for use in potable water systems.
Purge the water line to remove all debris and air.
Debris will damage the water heater.
If the appliance will be used as a potable water
source, it must not be connected to a system that
was previously used with a nonpotable water
heang appliance.
Ensure that the water lter on the water heater is
clean and installed.
Piping Requirements
Pressure Relief Valve Requirements
Install the pressure relief valve according to these
instrucons.
An approved pressure relief valve is required by the
American Naonal Standard (ANSI Z21.10.3) for all
water heang systems and shall be accessible for
servicing.
DO NOT
Do not plug the relief valve and do not install any
reducing ngs or other restricons in the relief
line. The relief line should allow for complete
drainage of the valve and the line.
Do not place any other type valve or shuto device
between the relief valve and the water heater.
MUST DO
The relief valve must comply with the standard for
Relief Valves and Automac Gas Shuto Devices for
Hot Water Supply Systems ANSI Z21.22 and /or the
standard Temperature, Pressure, Temperature and
Pressure Relief Valves and Vacuum Relief Valves,
CAN1 4.4-.
The relief valve must be rated up to 150 psi and to
at least the maximum BTU/hr of the appliance.
The discharge from the pressure relief valve should
be piped to the ground or into a drain system per
local codes.
The pressure relief valve must be manually
operated once a year to check for correct
operaon.
The relief valve should be added to the hot water
outlet line and near the hot water outlet according
to the manufacturers instrucons. DO NOT place
any other type valve or shut o device between
the relief valve and the water heater.
INFORMATION
If a relief valve discharges periodically, this may be
due to thermal expansion in a closed water supply
system. Contact the water supplier or local
plumbing inspector on how to correct this
situaon. Do not plug the relief valve.
The American Naonal Standard (ANSI Z21.10.3)
does not require a combinaon temperature and
pressure relief valve for this appliance. However,
local codes may require a combinaon
temperature and pressure relief valve.
Isolaon Valves
Isolaon valves are included with this water heater.
Rinnai strongly recommends the installaon of
isolaon valves on the cold and hot water lines
because they provide the ability to isolate the water
heater from the structure s plumbing and allow quick
access to ush the heat exchanger. Flushing the heat
exchanger regularly is required as part of the proper
maintenance for this water heater.
Water discharged from the pressure relief valve could
cause severe burns instantly or death from scalds.
WARNING
VC Series Manual 17
Isolaon Valves and Pressure Relief Valve
Pressure Relief Valve (PRV) Installaon Instrucons:
The PRV must be connected to the 3/4” threaded port on the HOT (RED) water service valve (will be adjacent to
or above the shut o, never below). Installaon must maintain a ¾ port size with no shut o valve or line
restricon in-between the appliance and the PRV. The discharge line from the PRV should pitch downward and
terminate above drains where discharge will be clearly visible. The discharge end of the line shall be plain 6”
( ) and a minimum of ¾unthreaded in diameter. The discharge line material must be suitable for water at least
180° Fahrenheit. No valve of any type may be installed in the discharge line of the pressure relief valve.
Pressure Relief Valve Maintenance:
For proper care of this approved pressure relief valve, it is recommended that the valve is manually operated
once a year. In doing so, it will be necessary to take precauons with regard to the discharge of potenally
scalding hot water under pressure. Ensure discharge water has a safe place to ow. Contact with your body or
other property may cause damage or harm.
Please note that only the PRV in this package is cered by CSA Internaonal as an approved item.
The isolaon valves provide the ability to isolate the water heater from the structure s plumbing and allow quick
access to ush the heat exchanger. Check with local codes to determine if a pressure and temperature relief
valve is required. The included valves meet American Naonal Standard (ANSI Z21.10.3) / Canadian Standard
(CSA 4.3) and are ANSI/NSF 61 approved for potable water.
Isolaon Valves Installaon Instrucons:
1. Wrap the threaded end of the approved pressure relief valve with a minimum of 5 wraps of Teon® tape.
2. Install the pressure relief valve to the threaded port on the HOT (RED) water service valve (will be 3/4”
adjacent to or above the cut o, never below). See Pressure Relief Valve Secon for proper installaon
requirements.
3. Posion the Hot Isolaon Valve (Red) below the Hot Outlet side of the water heater.
4. Hand ghten the Swivel Nut of the Hot Isolaon Valve (Red) to the Hot Outlet side of the water heater.
5. Rotate the Drain Valve to an accessible posion. With a wrench, ghten the Swivel Nut to the water heater.
6. -Repeat steps 3 5 for the Cold Isolaon Valve (Blue).
7. Connect the Cold Isolaon Valve (Blue) to the Cold Water Supply Line.
8. Connect the Hot Isolaon Valve (Red) to the Hot Water Supply Line.
9. Ensure that both Drain Valves are in the closed posion before turning on water supply.
Cold Inlet
Swivel Nut (Integrated Gasket)
Drain Valve
Cold Isolaon Valve
(Blue)
Hot Isolaon Valve
(Red)
Hot Outlet
Pressure
Relief Valve
18 VC Series Manual
Piping Diagram for Basic Installaon
GasSup
ply
3/4"C
oldWat
e
rSupply
Line
3/4" Hot Water Supp Lily ne
W er He erat at
3/4"G
asConne
ction
For Building Fixtures
Pressure Relief Valve
3/4" Ball Valve
3/4" Union
Check Valve
S
Pressure Regulator
Circulating Pump
Solenoid Valve
Boiler Drain Valve
KEY This is not an engineered drawing. It is intended only as a guide and not
as a replacement for professionally engineered project drawings. This
drawing is not intended to describe a complete system. It is up to the
contractor/engineer to determine the necessary components and
configuration of the particular system being installed. This drawing does
not imply compliance with local building code requirements. It is the
responsibility of the contractor/engineer to ensure installation is in
accordance with all local building codes. Confer with local building
officials before installation.
VC Series Manual 19
Connect Water Heater to Water Supply
Water connecons to the tankless water heater
should follow all state and local plumbing codes.
If this is a standard installaon, refer to the Piping
Diagram for Basic Installaon.
1. Plumb water supply to the tankless water heater
on the MNPT connecon at the boom of 3/4”
the unit marked Water Inlet which is the cold ”,
water supply.
2. Plumb the building hot water supply to the 3/4”
MSPT connecon marked Water Outlet which ”,
is the hot water supply.
If a pipe cover will be installed, make sure water lines
to the water heater t.
Checklist for Plumbing
Purge the water line of all debris and air by
closing the hot isolaon valve and opening the
cold isolaon valve and its drain. Debris will
damage the water heater. Use a bucket or hose
if necessary.
Ensure that hot and cold water lines are not
crossed to the unit and are leak free.
Ensure that a pressure relief valve is installed with
a rang that exceeds the BTU input of the water
heater model. Refer to the rang plate on the
side of the water heater for BTU input.
Clean the inlet water lter by closing the cold and
hot water inlet isolaon (shut o) valves. Put a -
bucket under the lter at the boom of the water
heater to catch any water that is contained inside
the unit. Unscrew the water lter. Rinse the
lter to remove any debris. Install the lter and
open the isolaon valves.
Check for proper water pressure to the water
heater. Minimum/Maximum water pressure is
20-150 psi. Rinnai recommends 30 80 psi for -
maximum performance.
Installaon of Gas Supply
MUST DO
A manual gas control valve must be placed in the
gas supply line to the water heater. A union can be
used on the connecon above the shut o valve
for the future servicing or disconnecon of the
unit.
Check the type of gas and the gas inlet pressure
before connecng the water heater. If the water
heater is not of the gas type that the building is
supplied with, DO NOT connect the water heater.
Contact the dealer for the proper unit to match the
gas type.
Check the gas supply pressure immediately
upstream at a locaon provided by the gas
company. Supplied gas pressure must be within
the limits shown in the Specicaons secon of
this manual with all gas appliances operang.
Before placing the appliance in operaon, all joints
including the heater must be checked for gas
ghtness by means of leak detector soluon, soap
and water, or an equivalent nonammable
soluon, as applicable. (Since some leak test
soluons, including soap and water, may cause
corrosion or stress cracking, the piping shall be
rinsed with water aer tesng, unless it has been
determined that the leak test soluon is non-
corrosive.)
Use approved connectors to connect the unit to
the gas line. Purge the gas line of any debris
before connecon to the water heater.
General Instrucons
WARNING
1. A licensed professional must install the gas
supply.
2. Turn o 120v power supply.
3. Turn o the gas.
4. Gas is ammable. Do not smoke or provide other
ignion sources while working with gas.
5. Do not turn on the water heater or gas unl all
fumes are gone.
20 VC Series Manual
Size the gas pipe
The gas supply must be capable of handling the enre
gas load required at the locaon. Gas line sizing is
based on gas type, the pressure drop in the system,
the gas pressure supplied, and gas line type. For gas
pipe sizing in the United States, refer to the Naonal
Fuel Gas Code, NFPA 54. The below informaon is
provided as an example. The appropriate table from
the applicable code must be used.
1. For some tables, you will need to determine the
cubic feet per hour of gas required by dividing the
gas input by the heang value of the gas
(available from the local gas company). The gas
input needs to include all gas products at the lo-
caon and the maximum BTU usage at full load
when all gas products are in use.
2. Use the table for your gas type and pipe type to
nd the pipe size required. The pipe size must be
able to provide the required cubic feet per hour
of gas or the required BTU/hour.
Example:
The heang value of natural gas for your locaon is
1000 BTU/FT3. The gas input of the RL94i is 199,000
BTU/HR. Addional appliances at the locaon require
65,000 BTU/hr. Therefore the cubic feet per hour =
(199,000 + 65,000) / 1000 = 264 FT3/HR. If the pipe
length is 10 feet then the 3/4 inch pipe size is capable
of supplying 264 FT3/HR of natural gas.
Gas Input of all gas products (BTU / HR)
Heang Value of Gas (BTU / FT 3 )
Cubic Feet
per Hour =
(CFH)
Any compound used on the threaded joint of the
gas piping shall be a type that resists the acon of
liqueed petroleum gas (propane / LPG).
The gas supply line shall be gas ght, sized, and so
installed as to provide a supply of gas sucient to
meet the maximum demand of the heater and all
other gas consuming appliances at the locaon
without loss of pressure.
INFORMATION
Refer to an approved pipe sizing chart if in doubt
about the size of the gas line.
Length
Pipe Size (inches)
3/4 1 1 1/4 1 1/2
10 273 514 1060 1580
20 188 353 726 1090
30 151 284 583 873
40 129 243 499 747
50 114 215 442 662
60 104 195 400 600
70 95 179 368 552
80 89 167 343 514
90 83 157 322 482
100 79 148 304 455
Pipe Sizing Table Natural Gas-
Inlet Pressure: less than 2 psi (55 inches W.C.)
Pressure Drop: 0.3 inches W.C.
Specic Gravity: 0.60
Schedule 40 Metallic Pipe
cubic feet per hour
Length
Pipe Size (inches)
1/2 3/4 1 1 1/4
10 291 608 1150 2350
20 200 418 787 1620
30 160 336 632 1300
40 137 287 541 1110
50 122 255 480 985
60 110 231 434 892
80 101 212 400 821
100 94 197 372 763
Pipe Sizing Table Propane Gas-
Inlet Pressure: 11.0 inches W.C.
Pressure Drop: 0.5 inches W.C.
Specic Gravity: 1.50
Schedule 40 Metallic Pipe
Capacity in Thousands of BTU per Hour
VC Series Manual 21
Connect Electricity
Do not rely on the gas or water piping to ground the
water heater. A screw is provided in the juncon box
for the grounding connecon.
The water heater requires 120 VAC, 60 Hz power from
a properly grounded circuit.
If using the 5 foot long power cord, plug it into a
standard 3 prong 120 VAC, 60 Hz properly grounded
wall outlet.
On outdoor models, a disconnect switch must be
provided and installed for the incoming 120 VAC
power. It should be a type that is suitable for outdoor
use. Check the Naonal Electrical Code, ANSI/NFPA
70 and your local codes for a proper switch type to
use in your area.
The wiring diagram is located on the Technical Sheet
aached to the inside of the front cover.
WARNING
Do not use an extension cord or an adapter plug with
this appliance.
The water heater must be electrically grounded in
accordance with local codes and ordinances or, in the
absence of local codes, in accordance with the
Naonal Electrical Code, ANSI/NFPA No. 70.
Indoor water heaters are equipped with a three-
prong (grounding) plug for your protecon against
shock hazard and should be plugged directly into a
properly grounded three prong receptacle. Do not -
cut or remove the grounding terminal from this plug.
Checklist for Gas and Electricity
A manual gas control valve is placed in the gas
line to the water heater.
Check the gas lines and connecons for leaks.
Conrm that the gas inlet pressure is within
limits.
Conrm that the water heater is rated for the gas
type supplied.
Conrm that the electricity is supplied from 120
VAC, 60 Hz power source and is in a properly
grounded circuit.
Conrm an extension cord or an adapter plug has
not been used with the water heater.
For indoor models verify that switch No. 1 in the
SW1 DIP switch (tan switches) has been adjusted
for vent length if necessary. Refer to the secon
on Maximum Vent Length.
Adjustment for High Altude
Installaons
On the SW1 DIP switch (tan switches), set switches 2
and 3 to the values shown in table below for your
altude. The default seng for the appliance is 0-
2000  (0 610 m) with switches No. 2 and No. 3 in the -
OFF posion.
When the DIP switch is adjusted, it is not necessary to
adjust the gas pressure seng for high altude.
Altude
SW1
Switch
No. 2
SW1
Switch
No. 3
0 2000  (0 610 m)- - OFF OFF
2001 5200  (610 1585 m)- - OFF ON
5201 7700  (1585 2347 m)- - ON OFF
7701 10200  (2347 3109 m)- - ON ON
Adjustment for Vent Length
(Indoor models only)
Adjust switch No. 1 in the SW1 DIP switch (tan
switches) required. Refer to the secon Maximum if
vent length”.
22 VC Series Manual
Installaon of Temperature Controller
Controller Locaon
Cable Lengths and Sizes
The controller should be out of reach of small
children.
Avoid locaons where the controller may become
hot (near an oven or radiant heater).
Avoid locaons in direct sunlight. The digital
display may be dicult to read in direct sunlight.
Avoid locaons where the temperature controller
could be splashed with liquids.
Do not install in locaons where the controller
can be adjusted by the public.
Indoor models have their controller built into the
front panel. Addional controllers can be installed.
The cable for the temperature controller should be a
non polarized two core cable with a minimum gauge - -
of 22 AWG. The maximum cable length from each
controller to the water heater depends on the total
number of wired controllers connected to the water
heater.
Number of Wired
Controllers
Maximum Cable Length for each
Controller to Water Heater
1 328  (100 m)
2 164  (50 m)
3 or 4* 65  (20 m)
Turn the power o. Do not aempt to connect the
temperature controller(s) with the power on.
Although the controller is a low voltage device, there
is 120 volt potenal next to the temperature
controller connecons inside the unit.
Do not connect the temperature controller to the
120VAC terminals provided for the oponal solenoid
drain valves.
WARNING Conguraons
A maximum of 4 temperature controllers can be
installed for a water heater or bank of water heaters.
This includes the controller built into an indoor water
heater. Controllers can only be wired in parallel.
Controllers cannot be wired in series.
The 4 temperature controllers can consist of mulple
MC-91- - -2 or MCC 91 2 but only one BC-100V and only
one MC 100V. -
(MC 1 should not be installed on a unit that -91-
already has an MC 2 connected)-91-
The clock funcon on the BC 100V will only be -
available if an MC 100V is also connected. -
If 4 MC-91-2 s are installed, simultaneously press the
Priority and On/O buons on the fourth controller
unl a beep sounds.
Wire controllers in parallel
Maximum 4 Controllers
Rinnai
Water
Heater
* Only 3 addional controllers can be wired to the
indoor water heater.
VC Series Manual 23
Mounng the controller
1. Make three holes in the wall as shown.
2. Run the cable between the controller and the
water heater or the controller and another
controller.
3. Remove the face plate from the temperature
controller using a screwdriver.
4. Connect the cable to the temperature controller.
5. Mount the controller to the wall using the holes
drilled in step 1.
6. Disconnect the power from the water heater.
7. Remove the plasc cover from the PCB and
electrical connecons.
8. Thread the cable through the access hole at the
base of the unit and connect the wires to the
controller terminals on the right hand side boom
of the PCB.
9. Secure the controller cable using the clamp
provided.
10. Replace plasc cover over PCB and then replace
the cover of the water heater.
Outline of Remote
securing screw
1-21/32"
3-5/16"
securing screw
wiring hole
24 VC Series Manual
Final Checklist
The water heater is not subject to corrosive
compounds in the air.
The water supply does not contain chemicals or
exceed total hardness that will damage the heat
exchanger.
Clearances from the water heater unit are met.
Clearances from the vent terminaon / air intake
are met.
For indoor models, ensure you have used the
correct venng products for the model installed
and that you have completely followed the
venng manufacturer s installaon instrucons
and these installaon instrucons.
For indoor models, verify that the vent system
does not exceed the maximum length for the
number of elbows used.
For indoor models verify that switch No. 1 in the
SW1 DIP switch (tan switches) has been adjusted
for vent length if necessary. Refer to the secon
on Maximum Vent Length.
For indoor models, verify that the vent pipe has a
downward slope or grade to the outside of 1/4
inch per foot (1.2 ) OR, if the vent pipe is sloped °
toward the water heater (as some local codes
require), that a condensate collector is installed
to allow condensaon to drain away from the
water heater to a proper drain source.
For indoor models, verify that condensate will not
be allowed to drain back into the water heater.
Purge the water line of all debris and air by
closing the hot isolaon valve and opening the
cold isolaon valve and its drain. Debris will
damage the water heater. Use a bucket or hose
if necessary.
Ensure that hot and cold water lines are not
crossed to the unit and are leak free.
Clean the inlet water lter by closing the cold and
hot water inlet isolaon (shut o) valves. Put a -
bucket under the lter at the boom of the water
heater to catch any water that is contained inside
the unit. Unscrew the water lter. Rinse the
lter to remove any debris. Install the lter and
open the isolaon valves.
Ensure that a pressure relief valve is installed with
a rang that exceeds the BTU input of the water
heater model. Refer to the rang plate on the
side of the water heater for BTU input.
A manual gas control valve has been placed in the
gas line to the water heater.
Check the gas lines and connecons for leaks.
Conrm that the gas inlet pressure is within
limits.
Conrm that the water heater is rated for the gas
type supplied.
Conrm that the electricity is supplied from a 120
VAC, 60 Hz power source, is in a properly
grounded circuit, and turned on.
Verify the temperature controller is funconing
properly.
Verify that switches No. 2 and No. 3 in the SW1
DIP switch (tan switches) is set correctly for your
altude.
Verify the system is funconing correctly by
connecng your manometer to the gas pressure
test port on the water heater. Operate all gas
appliances in the home or facility at high re. The
inlet gas pressure at the water heater must not
drop below that listed on the rang plate.
DO NOT introduce toxic chemicals such as those
used for boiler water treatment to the potable
water used for space heang.
If the water heater is not needed for immediate
use, then drain the water from the heat
exchanger.
Install the front panel.
Explain to the customer the importance of not
blocking the vent terminaon or air intake.
Explain to the customer the operaon of the
water heater, safety guidelines, maintenance, and
warranty.
The installaon must conform with local codes or,
in the absence of local codes, with the Naonal
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the
Natural Gas and Propane Installaon Code, CSA
B149.1. If installed in a manufactured home, the
installaon must conform with the Manufactured
Home Construcon and Safety Standard, Title 24
CFR, Part 3280 CAN/SCA Z240 MH Series, and/or
Mobile Homes.
Inform the consumer if the isolaon valves are
not installed or if a water soening system is not
installed.
Leave the enre manual taped to the water
heater (indoor models), temperature controller
(outdoor models), or give the enre manual
directly to the consumer.
VC Series Manual 25
Technical Data
Specicaons
* Minimumow may vary slightly depending on the temperature seng and the inlet water temperature.
Minimum acvaon ow is 0.4 GPM (1.5 L/min).
Our products are connually being updated and improved; therefore, specicaons are subject to change without prior noce.
The maximum inlet gas pressure must not exceed the value specied by the manufacturer. The minimum value listed is for the
purpose of input adjustment.
RL75i RLX94i RL94i RL75e RL94e
Minimum Gas Consumpon Btu/h 10,300
Maximum Gas Consumpon Btu/h 180,000 192,000 199,000 180,000 199,000
Hot water capacity (Min Max) *- 0.26 7.5 GPM-
(1.0 28.5 L/min)-
0.26 9.8 GPM-
(1.0 37.0 L/min)-
0.26 9.8 GPM-
(1.0 37.0 L/min)-
0.26 7.5 GPM-
(1.0 28.5 L/min)-
0.26 9.8 GPM-
(1.0 37.0 L/min)-
Temperature Seng (no controller) 120° F (49° C) or 140° F (60° C)
Maximum Temp Seng (residenal) Selectable at 120° F (49° C) or at 140° F (60° C)
Maximum Temp Seng
(MCC 91 controller)- 160° F (71° C) 185° F (85° C) 185° F (85° C) 160° F (71° C) 185° F (85° C)
Minimum Temperature Seng 98° F (37° C)
Weight 45.6 lb (20.7 kg) 46.3 lb (21.0 kg) 46.3 lb (21.0 kg) 43.6 lb (19.8 kg) 44.3 lb (20.1 kg)
Noise level 49 dB (excluding start up or shutdown)
Electrical Data
Normal 76 W 97 W 97 W 57 W 65 W
Standby 2 W
An- frost Protecon 120 W 104 W
Max Current Without recirculaon pump: 4 A
With recirculaon pump: 8 A (exact value depends on the pump)
Fuse 10 A
By- Pass Control Fixed Electronic Electronic Fixed Electronic
Gas Supply
Pressure
Natural Gas 4.0 10.5 inch W.C. -
Propane 8.0 13.5 inch W.C. -
Type of Appliance Direct Vent, Tankless, Temperature controlled connuous ow gas hot water system
Connecons Gas Supply: 3/4" MNPT, Cold Water Inlet: 3/4" MNPT, Hot Water Outlet: 3/4" MNPT
Ignion System Direct Electronic Ignion
Electric Connecons Appliance: AC 120 Volts, 60Hz.
Temperature Controller: DC 12 Volts (Digital)
Water Temperature Control Simulaon Feedforward and Feedback
Water Supply Pressure Minimum Water Pressure: 20 PSI (Recommended 30 80 PSI for maximum performance) -
Maximum Water Supply Pressure 150 PSI
Temperature Control Cable Non Polarized Two Core Cable (Minimum 22 AWG) -
Cered for installaon in
manufactured (mobile) homes Yes
Complies with South Coast Air Quality
Management District 14 ng/J or 20
ppm NOx emission levels
Yes Yes Yes Yes No
26 VC Series Manual
B
C
D
E F G
Dimensions
RL75i, RL94i, RLX94i
RL75e, RL94e
0.4~1.8(10~45) Variable
14.04 (356.6)
22.95 (583)
9.27 (235.5)
5.05 (128.1)
2.67 (67.8)
A
9.27 (235.5)
22.95 (583)
A
0.28 (7.2) 0.59 (15)
14.04 (356.6)
1.14 (29) 2.23 (56.6)
DIMENSION DIMENSION Inches (mm) Inches (mm)
A (GAS) D 1.31 (33.2) 4.33 (110)
A (COLD) E 1.93 (49) 2.89 (73.3)
A (HOT) F 1.35 (34.4) 1.85 (47)
B G 4.21 (106.9) 3.44 (87.3)
C 1.17 (29.8)
Inches (millimeters)
8.90 (226)
B
C
D
E F G
DIMENSION DIMENSION Inches (mm) Inches (mm)
A (GAS) D 1.31 (33.2) 4.33 (110)
A (COLD) E 1.93 (49) 2.91 (73.8)
A (HOT) F 1.35 (34.4) 1.61 (40.8)
B G 3.96 (100.7) 2.87 (73)
C 1.17 (29.8)
VC Series Manual 27
0
10
20
30
40
50
60
70
80
90
100
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
01234567891011
Pressure Drop Curve
RL94, RLX94
RL75
Pressure Loss ( head)
Water Flow (gpm)
Pressure Loss (psi)
Water Flow Curve
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
0 25 50 125 15075 100
Water Flow (gpm)
delta T Temperature RiseF)-
RL94
RL75
RLX94i
28 VC Series Manual
Ladder Diagram
VC Series Manual 29
Recirculaon Mode
The Rinnai water heater has the ability to control a
recirculaon pump. Two modes are available,
Economy and Comfort, which recirculate the water in
the plumbing system to provide hot water more
quickly when a tap is opened.
Recirculaon mode is for residenal installaons only.
Recirculaon mode cannot be used with the Bath Fill
controller (BC-100V), an air handler, or with mulple
Rinnai water heaters.
The maximum Rinnai temperature seng while in
recirculaon mode is 140°F (60°C).
Pump Requirements
Voltage: 120V, 60 Hz
Amperage: less than 2 amps
NOTE: The Rinnai PC board will be damaged if
amperage exceeds 2 Amps.
In-rush current: Less than 2.5 Amps.
Check valve: An integral ow check (IFC) valve is
required. See plumbing diagram.
Pump Size
The pump should be sized for 2.5 GPM at the pressure
loss through the tankless water heater and the supply
and return plumbing in the recirculaon loop.
For more informaon on sizing the pump refer to the
Rinnai Circ Logic Guide or the secon Pump Sizing -
for Circulaon in the Rinnai Hot Water System
Design Manual.
Installaon
1. Turn o the electrical power supply by unplugging
the power cord or by turning o the electricity at
the circuit breaker.
2. Install the recirculaon pump on the return line
according to the pump manufacturer installaon
instrucons. Install a check valve in the return
line as shown in the Plumbing Diagram if one is
not integrated into the pump.
3. The wire harness for the recirculaon pump is
bundled with the wire harness from the PC board.
The connector has a black and white wire with the
label Cut wire to connect to pump To connect ”.
to the pump, cut the connector, splice the wires,
and add 4 Amp fuse to the hot wire (black) of the
pump. Connect the ground wire from the pump
to a screw at the base of the water cabinet .
Refer to the Pump Electrical Connecon Diagram.
Follow Electrical Code and pump manufacturers
recommendaons.
4. Adjust the dip switch by moving the 4th switch in
the whie set of switches (SW2) to ON.
For Economy mode, set the 8th switch in the
white set of switches (SW2) to OFF (default).
For Comfort mode, set the 8th switch in the white
set of switches (SW2) to ON.
5. Connect power to the water heater. Press the
Power buon on the controller. The pump and
water heater will turn on to raise the recirculaon
loop temperature.
Sengs for SW2
(bank of white switches)
Switch 4 Switch 8
Economy Mode ON OFF
Comfort Mode ON ON
Plumbing Diagram
NOTE: DO NOT install the Rinnai Scale Control system
within the recirculaon loop.
PUMP
Cut connector
and splice wires.
Pump Electrical Connecon
4 Amp
Fuse BL
W
PC
Board
SCALE CONTROL
(RECOMMENDED)
30 VC Series Manual
Recirculaon Mode
Sequence of Operaon
DIP switches (SW2 white switches, #4, #8) should be -
set correctly for recirculaon and mode. The Rinnai
water heater should be turned on.
Pump recirculaon begins when the water heater is
turned on. The Rinnai inlet and outlet thermistors
measure the water temperature.
The water heater produces hot water at the
temperature seng. If the inlet thermistor detects
abnormal temperature then diagnosc code 51 is
generated and the pump will turn o.
When the return water temperature reaches
approximately 15°F (8.3°C) below the temperature
seng, the water heater and pump will turn o.
The cycle will restart at the approximate me interval
in the table based on the temperature thermistor
readings.
Economy Mode
The Economy mode operates as follows:
Less energy consumed due to fewer pump cycles
Assumes plumbing is insulated (minimal pipe heat
loss)
Pump cycles on every 31 to 79 minutes (see
table).
Comfort Mode
The Comfort mode operates as follows:
Higher energy consumpon due to more pump
cycles
Assumes plumbing is not insulated resulng in
higher pipe heat loss
Pump cycles on every 15 to 39 minutes (see
table).
Rinnai
Temperature
Seng
°F
Typical Pump ON Intervals*
Economy
Mode
Comfort
Mode
140 31 15
135 31 15
130 31 15
125 31 15
120 31 15
115 35 18
110 42 21
108 45 22
106 49 24
104 54 27
102 60 30
100 68 34
98 79 39
* The pump will cycle on at these calculated
intervals which are based on the temperature
seng, insulaon, and esmated heat loss in the
system. The values for your installaon may vary.
The oponal MC195T US controller provides a mer -
funcon to control the on/o periods of the recircula-
on pump.
VC Series Manual 31
Direct Vent Tankless Water Heater Operaon Instrucons
Important Facts about your Water Heater
Thank you for purchasing a Rinnai Tankless Water Heater. For proper operaon and safety, it is
important to follow the instrucons and adhere to the safety precauons.
Read all of the instrucons and the warranty thoroughly before operang this water heater. Keep this
manual in a safe place.
NOTICE: Rinnai somemes shares customer contact informaon with businesses that we believe provide
products or services that may be useful to you. By providing this informaon, you agree that we can
share your contact informaon for this purpose. If you prefer not to have your informaon shared with
these businesses, please contact customer service and ask not to have your informaon shared. We
will however, connue to contact you with informaon relevant to the product(s) you registered and/or
you account with us.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor s phone. Follow the gas supplier s
instrucons.
If you cannot reach your gas supplier, call the re department.
Installaon and service must be performed by a licensed professional.
If the informaon in these instrucons is not followed exactly, a re or
explosion may result causing property damage, personal injury, or death.
WARNING
FOR OUTDOOR APPLICATIONS ONLY
RL75e .................... REU VC2528WD- -US
-REU VC2528FFUD US(A)-
RL94e .................... REU VC2837WD- -US
FOR INDOOR APPLICATIONS ONLY
RL75i ..................... REU VC2528FFUD- -US
-REU VC2528FFUD US(A)-
RLX94i ................... REU VC2737FFUD- -US
RL94i ..................... REU VC2837FFUD- -US
32 VC Series Manual
Consumer Operaon Guidelines for the Safe Operaon of your Water Heater
FOR YOUR SAFETY READ BEFORE OPERATING
A. This appliance does not have a pilot. It is
equipped with an ignion device which
automacally lights the burner. Do not try to light
the burner by hand.
B. BEFORE OPERATING smell all around the appliance
area for gas. Be sure to smell next to the oor
because some gas is heavier than air and will
sele on the oor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any
phone in your building.
Immediately call your gas supplier from a
neighbor s phone. Follow the gas supplier ’s
instrucons.
If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call
a qualied licensed professional. Force or
aempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualied licensed
professional to inspect the appliance and to
replace any part of the control system and any gas
control which has been under water.
TO TURN OFF GAS TO APPLIANCE
1. Turn o all electric power to the appliance using
the ON/OFF buon.
2. Set the thermostat to lowest seng.
3. Locate the manual gas valve on the side of the
heater. Turn the manual valve clockwise to the
full OFF posion.
OPERATING INSTRUCTIONS
1. STOP! Read the safety informaon above.
2. Set the thermostat to lowest seng.
3. Turn o all electric power to the appliance using
the ON/OFF buon.
4. This appliance is equipped with an ignion device
which automacally lights the burner. Do not try
to light the burner by hand.
5. Locate the manual gas valve on the side of the
heater. Turn the manual valve clockwise to the
full OFF posion.
6. Wait ve (5) minutes to clear out any gas. Then
smell for gas, including near the oor. If you smell
gas, STOP! Follow B in the safety informaon
above. If you don t smell gas, go to the next step.
7. Turn the manual gas valve counterclockwise to the
full ON posion.
8. Turn on all electric power to the appliance using
the ON/OFF buon.
9. Set the thermostat to desired seng.
10. Open a hot water tap. If the appliance will not
operate, follow the instrucons To Turn O Gas
To Appliance and call your licensed professional
or gas supplier. See manual for addional
informaon.
CLOSE
Manual Valve
OPEN
WARNING
If you do not follow these instrucons exactly, a re or explosion
may result causing property damage, personal injury, or loss of life.
VC Series Manual 33
How to use the Temperature Controller
The MC-91-2 controller is the standard temperature
controller that is supplied with the water heater. On
indoor models it is integrated into the front panel. The
MCC-91-2 controller is for hydronic applicaons requiring
higher temperatures. When the MCC-91-2 controller is
connected, these higher temperatures are available on all
controller models in the system. Refer to the secon on
temperature ranges.
DO NOT repeatedly operate the water heater and then use
a hot water tap while the controller is turned o. Operang
the water heater in this way to alternately produce hot
water may cause water to condense on the outside of
internal parts and accumulate in the water heater cabinet. Dimensions (inches): 3.5 W x 4.75 H x 0.75 D
Temperature
Display
Pr riio ty
Indi orcat
Pr rityio
Button
ON F/OF
Button
In Use
Indi orcat
Temperature
Selection
MC-91-2US
Before operang, smell all around the appliance area
for gas. Be sure to smell next to the oor because
some gas is heavier than air and will sele on the
oor.
Keep the area around the appliance clear and free
from combusble materials, gasoline, and other
ammable vapors and liquids.
Always check the water temperature before entering
a shower or bath.
Do not use this appliance if any part has been under
water. Immediately call a licensed professional to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
Should overheang occur or the gas supply fail to shut
o, turn o the manual gas control valve to the
appliance.
Do not adjust the DIP switch unless specically
instructed to do so.
Do not use an extension cord or an adapter plug with
this appliance.
Any alteraon to the appliance or its controls can be
dangerous and will void the warranty.
If you install this water heater in an area that is known
to have hard water or that causes scale build-up the
water must be treated and/or the heat exchanger
ushed regularly. Rinnai provides a Scale Control
System that oers superior lime scale prevenon and
corrosion control by feeding a blend of control
compounds into the water supply. Damage and repair
due to corrosive compounds in the air is not covered
by warranty.
Keep the air intake locaon free of chemicals such as
chlorine or bleach that produce fumes. These fumes
can damage components and reduce the life of your
appliance. Damage and repair due to scale in the heat
exchanger is not covered by warranty.
WARNING
34 VC Series Manual
How to Set the Temperature
While any hot water is being provided,
the temperature seng can only be
adjusted between 98° F and 110° F.
NOTICE
Check local codes for the maximum water
temperature seng allowed when used
in nursing homes, schools, day care
centers, and all other public applicaons.
NOTICE
If a newly installed unit with a controller
has not been powered for at least 6 hours
then the temperature will return to the
default seng of 104° F (40° C) if power is
interrupted.
NOTICE
There may be a variaon between the
temperature displayed on the
temperature controller and the
temperature at the tap due to weather
condions or the length of pipe to the
water heater.
NOTICE
1. If the water heater is o, press
the Power buon to turn on.
2. If the Priority light is o, then
press the Priority buon on the
temperature controller. The
green Priority light will glow
indicang that this controller is
controlling the temperature and
that the water heater is ready to
supply hot water. (The priority
can only be changed while no hot
water is running.)
3. Press the up or down buons to
obtain the desired temperature
seng.
All hot water sources are able to
provide water at this temperature
seng unl it is changed again at
this or another temperature
controller.
DANGER
Water temperatures over 125° F (52° C) can cause severe burns or scalding
resulng in death.
Hot water can cause rst degree burns with exposure for as lile as:
3 seconds at 140° F (60° C)
20 seconds at 130° F (54° C)
8 minutes at 120° F (49° C)
Children, disabled, or elderly are at highest risk of being scalded.
Feel water before bathing or showering.
This water heater requires a minimum ow rate to operate. This rate can be found on the specicaon page in
this manual. In some cases when you are not geng hot water or if the water alternates between hot and cold,
it is due to the water ow being below or close to the minimum ow rate. Increasing the ow rate should
resolve these problems in these cases.
If you are experiencing issues with higher temperature sengs, then reduce the temperature seng. Selecng a
temperature closer to that which is actually used at the faucet will increase the amount of hot water being
delivered to the faucet, due to less cold water mixing at the xture.
VC Series Manual 35
Temperatures Available with a Controller
The water heater can deliver water at only one temperature seng at a me. The available temperatures are
provided below. A temperature lower than 98° F (37° C) can be obtained at the tap by mixing with cold water.
To change the temperature scale from Celsius to Fahrenheit or vice versa, press and hold the On/O buon
for 5 seconds while the water heater is OFF.
These temperatures are suggesons only:
* Temperature sengs from 125 140 °F (52 60 °C) are available by seng switch 6 to ON in the SW1 Dip - -
switch (tan switches). These models have a default maximum temperature of 120° F (49° C) and an opon
(switch 6) to increase the maximum temperature to 140 °F (60 °C).
DO NOT adjust the other switches unless specically instructed to do so.
WARNING
Kitchen 120 °F (49° C)
Shower 98 - 110 °F (37 - 43 °C)
Bath Fill 102 110 °F (39 - - 43 °C)
Temperature Sengs Available (Fahrenheit °F)
RL75i, RL75e
98 100 102 104 106 108 110 115 120 125
*
130
*
135
*
140
*
150
**
160
**
RL94i, RLX94i,
RL94e 185**
Celsius °C 37 38 39 40 41 42 43 46 49 52 54 57 60 66 71 85
** These sengs require the MCC-91-2 controller. When the MCC 2 controller is connected, these higher -91-
temperatures are available on all controller models in the system. Use of an MCC 2 controller in a -91-
residenal dwelling will reduce the warranty coverage to that of a commercial warranty applicaon.
Alternate Temperature Sengs
A dierent range of temperature sengs is available by seng switches 2 and 3 of the SW2 dip switch (white
switches) to ON. The table below shows the sengs available with the MC 2 and MCC 2 controller.-91- -91-
Alternate Temperature Sengs Available (Fahrenheit °F)
RL75i, RL75e
110 115 120 125 130 135 140 145 150 155 160
RL94i, RLX94i, RL94e 165 170 175 180 185
Celsius °C 43 46 49 52 54 57 60 63 66 68 71 74 77 79 82 85
MC-91- 2
MCC 2-91-
MC‐91‐1, ‐91‐1, 100 ‐1, 100 ‐1 MCC MC V and BC V controllers are not compable with
Alternate Temperature Sengs. Alternate Temperature Sengs are for commercial
applicaons only.
DO NOT use the MC MCC‐91‐1, ‐91‐1, ‐100 ‐1, MC V or BC V controllers when dip ‐100 ‐1
switches 2 and 3 (white switches) are in the ON posion.
WARNING
36 VC Series Manual
Temperature Opons Without a Temperature Controller
The default temperature seng for this appliance installed without a temperature controller is 120° F (49° C). If
desired, the temperature seng can be changed to 140° F (60° C) by adjustment of a switch.
In the SW1 Dip switch (tan switches), set switch 5 to ON to obtain 140° F water temperature seng. Set switch
5 to OFF (default) to obtain 120° F water temperature seng. If a temperature controller is installed, then
switch 5 has no eect on temperature sengs.
Seng Controller to Mute
On the MC-91-2 to eliminate the beeps when keys are pressed or to turn the beeps back on, press and hold both
the up and down buons unl a beep is heard (approximately 5 seconds).
Locking the Controller
The MC 2 controller can be locked by pressing the Priority buon and the up buon together for 5 seconds. -91-
A beep will sound conrming that the controller is locked. The display will alternately show LOC the ”,
temperature seng, and a diagnosc code if one has been acvated. All of the controllers in the system are
also locked.
To unlock the controller press the Priority buon and the up buon together for 5 seconds.
To Display Diagnosc Informaon
To display the most recent diagnosc informaon codes press and hold the On/O buon for 2 seconds on
the MC 2 controller. While holding the On/O buon press the up buon. The last 9 diagnosc codes will -91-
ash one aer the other. To exit this mode press the On/O and up buon as before.
To enter or exit the maintenance monitor informaon mode press and hold the down buon for 2 seconds and
without releasing it press the ON/OFF buon.
To obtain the water ow rate press the up or down buons unl displays. The water ow rate will then “01”
appear. For example means 5.8 gal/min. “58”
To obtain the outgoing water temperature press the up or down buons unl displays. The temperature “02”
will appear in degrees Fahrenheit.
Diagnosc Codes
This water heater is designed to display diagnosc codes. If there is a potenal operaon concern refer to the
code and remedy on the next page.
Data Unit No.
Water ow rate 0.1 gal/min 01
Outgoing water temperature Degrees Fahrenheit 02
VC Series Manual 37
Diagnosc Codes and Remedies
Code Denion Remedy
03 Power interrupon during Bath
Fill (Water will not ow when
power returns).
Turn o all hot water taps. Press ON/OFF twice.
10 Air Supply or Exhaust Blockage
Check that nothing is blocking the ue inlet or exhaust.
Check all vent components for proper connecons.
licensed
professional
only
Ensure approved venng materials are being used.
Ensure vent length is within limits.
Verify dip switches are set properly.
Check fan for blockage.
11 No Ignion
(heater not turning on)
Check that the gas is turned on at the water heater, gas meter, or cylinder.
If the system is propane, make sure that gas is in the tank.
Ensure appliance is properly grounded.
licensed
professional
only
Ensure gas type and pressure is correct.
Ensure gas line, meter, and/or regulator is sized properly.
Bleed all air from gas lines.
Verify dip switches are set properly.
Ensure igniter is operaonal.
Check igniter wiring harness for damage.
Check gas solenoid valves for open or short circuits.
Remove burner cover and ensure all burners are properly seated.
Remove burner plate and inspect burner surface for condensaon or debris.
Check the ground wire for the PC board.
12 No Flame
Check that the gas is turned on at the water heater, gas meter, or cylinder.
Check for obstrucons in the ue outlet.
If the system is propane, make sure that gas is in the tank.
licensed
professional
only
Ensure gas line, meter, and/or regulator is sized properly.
Ensure gas type and pressure is correct.
Bleed all air from gas lines.
Ensure proper venng material was installed.
Ensure condensaon collar was installed properly.
Ensure vent length is within limits.
Verify dip switches are set properly.
Check power supply for loose connecons.
Check power supply for proper voltage and voltage drops.
Ensure ame rod wire is connected.
Check ame rod for carbon build-up.
Disconnect and reconnect all wiring harnesses on unit and PC board.
Check for DC shorts at components.
Check gas solenoid valves for open or short circuits.
Remove burner plate and inspect burner surface for condensaon or debris.
14 Thermal Fuse has acvated Check for restricons in air ow around unit and vent terminal.
licensed
professional
only
Ensure dip switch 5 in the second bank of dip switches (white) is in the o posion.
Check gas type of unit and ensure it matches gas type being used.
Check for low water ow in a circulang system causing short cycling.-
Ensure dip switches are set to the proper posion.
Check for foreign materials in combuson chamber and/or exhaust piping.
Check heat exchanger for cracks and/or separaons.
Check heat exchanger surface for hot spots which indicate blockage due to scale
build up. Refer to instrucons in manual for ushing heat exchanger. Hard water -
must be treated to prevent scale build up or damage to the heat exchanger.
Measure resistance of safety circuit.
Ensure high re and low re manifold pressure is correct.
Check for improper conversion of product.
16 Over Temperature Warning
(safety shutdown because unit is
too hot)
Check for restricons in air ow around unit and vent terminal.
licensed
professional
only
Check for low water ow in a circulang system causing short cycling.-
Check for foreign materials in combuson chamber and/or exhaust piping.
Check for blockage in the heat exchanger.
Some of the checks below should be done by a licensed professional. Consumers
should never aempt any acon that they are not qualied to perform.
WARNING
38 VC Series Manual
Code Denion Remedy
19 Electrical Grounding
licensed
professional
only
Check all components for electrical short.
32 Outgoing Water
Temperature Sensor
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build-up.
Replace sensor.
33 Heat Exchanger Outgoing
Temperature Sensor
34 Combuson Air
Temperature Sensor
Check for restricons in air ow around unit and vent terminal.
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build-up.
Ensure fan blade is ght on motor sha and is in good condion.
Replace sensor.
41
Outside temperature
thermistor (outdoor
models only)
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build-up.
Replace sensor.
51 Inlet water temperature
thermistor
52 Modulang Solenoid Valve
Signal
Check modulang gas solenoid valve wiring harness for loose or damaged terminals.
Measure resistance of valve coil.
61 Combuson Fan
Ensure fan will turn freely.
Check wiring harness to motor for damaged and/or loose connecons.
Measure resistance of motor winding.
65 Water Flow Control
The water ow control valve has failed to close during the bath ll funcon. Immediately turn
o the water and disconnue the bath ll funcon. Contact a licensed professional to service
the appliance.
70 PC Board
Check PC board DIP switches for correct posion.
Check the connecon harness at the connecon on the PC board.
Replace PC board.
71 Solenoid Valve Circuit Replace the PC Board.
72 Flame Sensing Device Replace PC Board
79 Water Leak Detected Water has been detected at the boom of the unit. Turn o water supply. Check all plumbing
internally for leakage.
LC #
(LC0,
LC1,
LC2,…)
Scale Build up in Heat -
Exchanger (when checking
maintenance code history,
“00” is substuted for
”) LC
LC0~LC9 indicates that there is scale build up in the heat exchanger and that the heat
exchanger needs to be ushed to prevent damage. Refer to the ushing instrucons in the
manual. Hard water must be treated to prevent scale build up or damage to the heat
exchanger.
To operate the water heater temporarily unl the heat exchanger can be ushed, push the On/
O buon on the temperature controller 5 mes. Repeated LC codes will eventually lockout
the water heater.
Please call Rinnai technical department.
FF Maintenance has been
performed Indicates a licensed professional performed maintenance or corrected an issue.
No
code
Nothing happens when
water ow is acvated.
Clean inlet water supply lter.
On new installaons ensure hot and cold water lines are not reversed.
Verify you have at least the minimum ow rate required to re unit.
licensed
professional
only
Check for cold to hot cross over. Isolate circulang system if present. Turn o cold water to the
unit, open pressure relief valve; if water connues to ow, there is bleed over in your plumbing.
Verify turbine spins freely.
Measure the resistance of the water ow control sensor.
If the display is blank and clicking is coming from the unit, disconnect the water ow servo
motor (GY, BR, O, W, P, BL, R). If the display comes on then replace the water ow servo
motor.
VC Series Manual 39
The appliance must be inspected annually by a
licensed professional. Repairs and maintenance
should be performed by a licensed professional. The
licensed professional must verify proper operaon
aer servicing.
Cleaning
It is imperave that control compartments, burners,
and circulang air passageways of the appliance be
kept clean.
Clean as follows:
1. Turn o and disconnect electrical power. Allow to
cool.
2. Close the water shut o valves. Remove and clean
the water inlet lter.
3. Remove the front panel by removing 4 screws.
4. Use pressurized air to remove dust from the main
burner, heat exchanger, and fan blades. Do not
use a wet cloth or spray cleaners on the burner.
Do not use volale substances such as benzene
and thinners. They may ignite or fade the paint.
5. Use so dry cloth to wipe cabinet.
Vent System
The vent system and condensate collector (located at
top of unit) should be inspected at least annually for
blockages or damage. If the vent and/or condensate
collector is blocked contact a licensed professional.
Motors
Motors are permanently lubricated and do not need
periodic lubricaon. However you must keep fan and
motor free of dust and dirt by cleaning annually.
Temperature Controller
Use a so damp cloth to clean the temperature
controller. Do not use solvents.
Lime / Scale Build up -
If you receive diagnosc code LC# (LC1, LC2, …),
refer to the procedure, Flushing the Heat Exchanger.
Refer to the secon on Water Quality to see if your
water needs to be treated or condioned. (When
checking maintenance code history, is “00”
substuted for LC# ”.)
The water must be potable, free of corrosive
chemicals, sand, dirt, or other contaminates. It is up
to the installer to ensure the water does not contain
corrosive chemicals, or elements that can aect or
damage the heat exchanger. Water that contains
chemicals exceeding the levels below aect and
damage the heat exchanger. Replacement of the
heat exchanger due to water quality damage is not
covered by the warranty.
Snow Accumulaon
Keep the area around ue terminal free of snow and
ice. The appliance will not funcon properly if the
intake air or exhaust is impeded (blocked or parally
blocked) by obstrucons.
Coastal Installaons
Installaons located in or near coastal areas may
require addional maintenance due to corrosive
airborne ocean salt.
Clean the water lter
Clean the inlet water lter by closing the cold and hot
water inlet isolaon (shut o) valves. Put a bucket -
under the lter at the boom of the water heater to
Required Maintenance
To protect yourself from harm, before performing maintenance:
Turn o the electrical power supply by unplugging the power cord or by turning o the electricity at the
circuit breaker. (The temperature controller does not control the electrical power.)
Turn o the gas at the manual gas valve, usually located immediately below the water heater.
Turn o the incoming water supply. This can be done at the isolaon valve immediately below the water
heater or by turning o the water supply to the building.
WARNING
Keep the appliance area clear and free from combusble materials, gasoline, and other
ammable vapors and liquids.
WARNING
The appliance and vent system must be inspected annually by a licensed professional. Repairs and maintenance
should be performed by a licensed professional. The licensed professional must verify proper operaon aer servicing.
The following maintenance items are required for the proper operaon of your water heater.
40 VC Series Manual
catch any water that is contained inside the unit.
Unscrew the water lter. Rinse the lter to remove
any debris. Install the lter and open the isolaon
valves.
Pressure Relief Valve:
Operate the valve manually once a year. In doing so,
it will be necessary to take precauons with regard to
the discharge of potenally scalding hot water under
pressure. Ensure discharge water has a safe place to
ow. Contact with your body or other property may
cause damage or harm.
Visual Inspecon of Flame
Verify proper operaon aer servicing. The burner
must ame evenly over the enre surface when
operang correctly. The ame must burn with a clear,
blue, stable ame. See the parts breakdown of the
burner for the locaon of the view ports. The ame
paern should be as shown in the gures below.
Freeze Protecon
Make sure in case of freezing weather that the water
heater and its water lines are adequately protected to
prevent freezing. Damage due to freezing is not
covered by the warranty. Refer to the secon on
Freeze Protecon. The unit may be drained manually.
However, it is highly recommended that:
drain down solenoid valves be purchased and
installed that will automacally drain the unit if
power is lost. These are available in a kit,
104000059. (The condensate trap is not aected
by the auto drain down solenoid valves and will
have to be manually drained.)
a surge protector with terminals be purchased
and installed which allows the solenoid valves to
operate if the unit is disabled due to a diagnosc
code. This is available as 104000057.
Winterizing
These recommendaons are intended to suggest
pracces that are eecve for winterizing the water
heater. They should be used as a guide only. No
liability is assumed for any issues resulng from the
use of this informaon.
GAS
Shut o the gas to the water heater. It is generally
preferable to shut o the gas service to the enre
locaon if gas is not going to be used.
WATER
Shut o the cold water supply to the water heater. It
is generally preferable to shut o the water to the
enre locaon if water is not going to be used.
Drain the water heater by opening the drain valves on
the cold water line and hot water line.
Open several hot water taps and remove the lter
assembly at the water inlet in order to allow room for
expansion in case there is water in the lines that
freeze. Compressed air may be used to purge any
water le in the system.
ELECTRIC
Disconnect the power supply by either unplugging the
electrical cord or by turning o the circuit breaker to
the water heater to prevent potenal damage from
irregular power surges or interrupons.
VENT TERMINATION
Place a cover over the vent terminaon (intake and
exhaust) if it can be safely accessed. The cover should
be easy to apply and remove. This will prevent
debris, leaves, and small animals from entering the
venng and water heater which could cause air ow
issues upon return to service.
Tesng the pressure relief valve should only be
performed by a licensed professional. Water
discharged from the pressure relief valve could cause
severe burns instantly or death from scalds.
WARNING


Produkt Specifikationer

Mærke: Rinnai
Kategori: Kedler & kedler
Model: RL75eP

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