Cadel Saturno 16 Manual

Cadel Komfur Saturno 16

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INSTALLER MANUAL

Pellet Stove

SATURNO 16 - 24

SATURNO

SUMMARY

1 MANUAL SIMBOLOGY ....................................3

2 PACKAGING AND HANDLING ..........................3

2.1 PACKAGING .............................................................3

2.2 STOVE HANDLING....................................................3

3 CHIMNEY FLUE .............................................4

3.1 INTRODUCTION .......................................................4

3.2 CHIMNEY FLUE ........................................................4

3.3 TECHNICAL FEATURES .............................................5

3.4 HEIGHT-DEPRESSION ..............................................6

3.5 MAINTENANCE ........................................................6

3.6 CHIMNEY POT ..........................................................6

3.7 CHIMNEY COMPONENTS .........................................7

3.8 CHIMNEY FLUE CONNECTION SATURNO..................7

3.9 EXAMPLES OF CORRECT INSTALLATION ..................8

4 COMBUSTION AIR .........................................9

4.1 EXTERNAL AIR INLET SATURNO ..............................9

4.2 COMBUSTION AIR SATURNO .................................11

5 INSTALLATION AND ASSEMBLY ....................11

5.1 INTRODUCTION .....................................................11

5.2 PREPARATION AND UNPACKING SATURNO ...........12

5.3 OVERALL DIMENSIONS .........................................13

5.4 SATURNO DIMENSIONS .........................................13

6 PRELIMINARY STEPS ..................................14

6.1 PRELIMINARY STEPS .............................................14

6.2 SATURNO FRAME ASSEMBLY ................................16

7 TYPE OF FASTENING SATURNO .....................17

7.1 HOW TO FASTEN THE INSERT .................................17

7.2 FASTENING TO AN EXISTING SURFACE -

SUGGESTED CHARACTERISTICS ............................17

7.3 FASTENING TO THE HORIZONTAL SUPPORT ..18

8 MINIMUM DISTANCES SATURNO ..................19

9 SATURNO INSERTION HOLE .........................21

10 EXAMPLE OF PLACEMENT AT A 90° ANGLE .....21

11 EXAMPLE OF PLACEMENT AT A 45° ANGLE .....22

12 PELLET LOADING CHUTE ASSEMBLY .............22

13 RIGHT CHUTE SIDE ASSEMBLY SATURNO ......23

14 SMOKE OUTLET CONNECTION SATURNO .......23

15 ELECTRICAL CONNECTION SATURNO ............24

15.1 ELECTRICAL CONNECTION SATURNO ....................24

16 PLUMBING CONNECTION.............................25

16.1 PLUMBING SYSTEM CONNECTION.........................25

16.2 CONNECTION DIAGRAM SATURNO .......................26

16.3 3 BAR DISCHARGE VALVE SATURNO ......................26

16.4 WASHING THE SYSTEM .........................................27

16.5 FILLING THE SYSTEM SATURNO ............................28

16.6 WATER CHARACTERISTICS ....................................28

16.7 SYSTEM CONFIGURATION SATURNO .....................29

16.8 ELECTRICAL CONNECTIONS SATURNO ..................32

17 SPECIAL MAINTENANCE ..............................32

17.1 INTRODUCTION .....................................................32

17.2 PERIODIC CLEANING PERFORMED BY A QUALIFIED

TECHNICIAN "SATURNO" .................................................33

17.3 PIPE UNIT CLEANING .............................................33

17.4 CLEANING THE SMOKE DUCT AND FITTING

"SATURNO" ......................................................................34

17.5 OTHER CHECKS ......................................................35

18 PERIODICAL CHECK OF THE DOOR CLOSURE ..35

18.1 SWITCHING OFF AT THE END OF THE SEASON .......35

18.2 FUME PIPES ANNUAL CLEANING .........................36

18.3 GASKET REPLACEMENT .........................................36

19 IN CASE OF ANOMALY ..................................36

19.1 PROBLEM SOLVING ...............................................36

19.2 PROBLEM SOLVING (THERMOSTOVE) ...................40

20 ELECTRONIC BOARD ...................................42

21 FEATURES ..................................................43

SATURNO

1 MANUAL SIMBOLOGY

USER

AUTHORISED TECHNICIAN

(ONLY to interpret or the Stove-manufacturer or the Authorized Techni-

cian of Technical Assistance Service approved by the Stove-manufacturer)

SPECIALIZED STOVE-REPAIRER

CAUTION:

READ CAREFULLY THE NOTE

CAUTION:

DANGER OR IRREVERSIBLE DAMAGE POSSIBILITY

• The icons with the stylized figures indicates whom the subject dealt in the paragraph is addressed to (between the User and/

or the Authorized Technician and/or the Specialized Stove-repairer).

• WARNING symbols indicates an important note.

2 PACKAGING AND HANDLING

2.1 PACKAGING

• The packaging is made up of recyclable cardboard boxes according to RESY standards, recyclable expanded polystyrene inserts

and wooden pallets.

• All packaging materials can be re-used for a similar use or eventually discharged as waste assimilable to the municipal solid

ones, in accordance with current regulations.

• After having removed the packaging please assure you about the integrity of the product.

2.2 STOVE HANDLING

Both whether the stove is packed or not it is necessary to observe the following instructions for handling and transporting the

stove from its sale point to its installation point and for any future movements:

• The stove must be handled with idoneous means paying attention to the existing safety regulations;

• do not turn the stove upside down and/or upset it on one side, but keep it in vertical position or as accorded with the construc-

tor instructions;

• if the stove is made up of ceramic, stone, glass or any particularly fragile material components, all must be moved with the

utmost care.

SATURNO

3 CHIMNEY FLUE

3.1 INTRODUCTION

This chapter about the Chimney Flue has been drawn up in cooperation with Assocosma (www.assocosma.org) and is based on

European Standards (EN 15287 - EN 13384 - EN 1856 - EN 1443) and UNI 10683:2012.

It provides instructions for a good and correct execution of the chimney flue but it does not absolutely replace the current stan-

dards which the qualified manufacturer/installer should comply with.

3.2 CHIMNEY FLUE

Fig. 1 - Chimney Flues

LEGEND Fig. 1

1Chimney flue with insulated stainless-steel pipes

2Chimney flue on the existing chimney

3Inspection plug

4Inspection door

5≥ 3,5 mt

• The chimney flue or chimney is of great importance for the correct running of the heating appliance.

• It is fundamental that the chimney flue is perfectly built and always maintained with a perfect efficiency.

• The chimney flue must be sole (see Fig. 1) with insulated stainless-steel pipes (1) or installed on the existing chimney flue (2).

• Both this solutions must be endowed with an inspection plug (3) and/or an inspection door (4).

SATURNO

3.3 TECHNICAL FEATURES

Fig. 2 - Inclined roof

LEGEND Fig. 2

1Height over the ridge of the roof = 0,5 mt

2Roof inclination ≥ 10°

390°

4Measured distance at 90° from the roof surface = 1,3 mt

• The chimney flue must be sealed from fumes.

• It must have a vertical run without narrowing. It must be realized with fume and condensation resistant materials with ther-

mal insulation and able to last against usual mechanical stresses.

It must be insulated to avoid condensation and to reduce fume cooling effects.

• The stove must be spaced out from fuels or flammable materials with an air gap or with insulating materials. Check the distan-

ce with the chimney manufacturer.

• The chimney entrance must be placed in the same room where the appliance is installed or otherwise in the adjacent room and it

must be provided with a solid and condensation collection chamber under the entrance, accessible through the sealed metal gate.

• Auxiliary exhaust fans cannot be installed neither along the chimney nor on the chimney pot.

• The inner section of the chimney flue can be round (the best one) or square and the jointed sides must have a minimum radius

of 20 mm.

• The section dimension must be:

•minimun Ø100 mm

•recommended max Ø180 mm

• Made the efficiency of the chimney flue overhauled by an expert stove-repairer and if necessary cover the chimney flue with

materials in compliance with current regulations.

• The flue system must be placed on the roof.

• The chimney flue must be provided CE in accordance with EN 1443 regulation. Please find attached an example of label:

SATURNO

Fig. 3 - Example of label

3.4 HEIGHTDEPRESSION

The depression (draught) of a chimney flue depends also on its height. Check the depression with the values provided at FEATU-

RES a pag. 43. Minimum height 3,5 meters.

3.5 MAINTENANCE

• The fumes extraction pipes (fumes conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked

by an expert stove-repairer, in compliance with current regulations, with the instructions of the stove-manufacturer and the

directives of your insurance company.

• In case of doubts, please follow the most restrictive regulations.

• Have your chimney flue and chimney pot checked and cleaned by an expert chimney sweep at least once a week. The chimney

sweep has to release a written declaration about the security of the system.

• Not cleaning compromise safety.

3.6 CHIMNEY POT

Fig. 4 - Anti-wind chimney pots

The chimney pot is important for the correct running of the heating appliance:

• We recommend using an anti-wind chimney pot, see .Fig. 4

• The hole width for fumes exhaust must be the double of the chimney flue width and fitted in a way that the fume exhaust is

assured also in case of wind.

• It should prevent the infiltration of rain, snow and animals.

• The outlet height in the atmosphere must be away from the reflux area caused by the roof structure or by obstacles laying

nearby (see Fig. 2).

SATURNO

3.7 CHIMNEY COMPONENTS

Fig. 5 - Chimney components

LEGEND Fig. 5

1Chimney pot

2Fume outlet

3Chimney flue

4Termal insulation

5External wall

6Chimney union

7Fume pipe

8Heat generator

9Inspection door

10 T-union with inspection plug

3.8 CHIMNEY FLUE CONNECTION SATURNO

The connection between the flue and the appliance must be via a smoke duct compliant to EN 1856-2. The connecting section

must extend no more than 4 m horizontally, with a minimum slope of 3% and with a maximum of 3 x 90° bends (accessible for

inspection - do not count the Tee fitting at the appliance outlet).

The diameter of the smoke duct must be equal to or greater than that of the outlet of the appliance (Ø 100 mm).

SYSTEM TYPE SMOKE DUCT

Maximum length (with 1 accessible 90° bend) 6,5 mt

Maximum length (with 3 accessible 90° bends) 4,5 mt

Maximum number of accessible 90° bends 3

Horizontal sections (minimum slope 3%) 4 mt

• Use a smoke duct according to the regulations in force in the country of installation and verify that it is compatible with the product

and installation characteristics. The temperature class of the smoke duct must exceed operating temperatures of the appliance.

• It is prohibited to connect more than one appliance to the same smoke duct, or the discharge from hoods above it. It is forbid-

den to extract the combustion products directly through the wall, whether towards indoor spaces or outdoors.

• Should there be flammable or heat-sensitive structures, the smoke duct must respect the safety distances specified in the data plate.

SATURNO

3.9 EXAMPLES OF CORRECT INSTALLATION

Fig. 6 - Example 1

LEGEND Fig. 6

1Insulating material

2Reduction from Ø100 to Ø80 mm

3Inspection plug

4Minimum safety distance = 0,5 mt

• Chimney flue installation Ø100/120 mm with an enlarged drilling for pipe transit.

Fig. 7 - Example 2

LEGEND Fig. 7

1Insulating material

2Inspection plug

3Chimney inspection entrance

4Minimum safety distance = 0,5 mt

5Inclination ≥ 3°

6Level section ≤ 1 mt

SATURNO

• Old chimney flue with an inserted pipe of minimum Ø100/120 mm and with an external door which enables the chimney

cleaning.

Fig. 8 - Example 3

LEGEND Fig. 8

1Insulating material

2Inspection plug

3Minimum safety distance = 0,5 mt

• External chimney flue entirely made up of insulated stainless steel pipes, i.e. with double wall of minimum Ø100/120 mm: all

must be firmly attached to the wall. For chimney against wind effects please (see Fig. 4).

• Ducting system through T-unions which enables an easy cleaning without disassembling the pipes.

We recommend to check with your chimney flue manufacturer the safety distances which must be respected

and the type of insulating material. The aforesaid regulations are valid also for holes made on the wall (EN

13501 - EN 13063 - EN 1856 - EN 1806 - EN 15827).

4 COMBUSTION AIR

4.1 EXTERNAL AIR INLET SATURNO

It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work pro-

perly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the

room (preferable solution see Figure 9 a), or indirect, via air intake from adjoining rooms and connecting permanently with the

installation room (see Figure 9 b). Adjoining areas may not include sleeping areas, bathrooms, garages or general areas with a

fire hazard. During installation it is required to check the minimum clearances required to draw air from outside. Take into account

the presence of doors and windows that may interfere with the proper flow of air to the stove (see diagram below). The air intake

must have a minimum total net area of 80 cm2: the surface must be increased accordingly if other active generators (for example:

electric fan for stale air extraction, kitchen hood, other stoves, etc.), which may cause negative pressure in the room, are installed.

Make sure that, with all appliances on, the pressure drop between the room and the outside does not exceed the value of 4 Pa

(also for Oyster appliances if the combustion air has not been suitably ducted outside). If required, increase the intake section of

the air inlet, which must be made at floor level and always protected with a bird-proof outer protection grid and in such a way that

it cannot be obstructed by any object.

SATURNO

Fig. 9 - DIRECTLY FROM OUTSIDE Fig. 10 - INDIRECTLY FROM THE ADJACENT ROOM

LEGEND Fig. 10

AAIR INLET

BROOM TO BE VENTILATED

CINCREASE OF THE GAP UNDER THE DOOR

Fig. 11 - Air inlet for sealed-chamber installation

DISTANCE (metres) The air inlet must be at a distance of:

1,5 m BELOW Doors, windows, smoke outlets, gaps, ....

1,5 m HORIZONTALLY Doors, windows, smoke outlets, gaps, ....

0,3 m ABOVE Doors, windows, smoke outlets, gaps, ....

1,5 m AT A DISTANCE from smoke outlet

It is possible to connect the air required for combustion directly to the outside air inlet, with a pipe of at least Ø50mm, with maxi-

mum length of 3 linear metres; each pipe bend shall be considered equivalent to a linear metre. To attach the pipe see the rear of the

stove. For stoves installed in studio flats, bedrooms and bathrooms (where allowed), it is mandatory to connect the combustion air

outside. Specifically for sealed stoves the connection must be sealed in order not to compromise the overall sealing of the system.

SATURNO

4.2 COMBUSTION AIR SATURNO

During operation a certain amount of air is drawn from the room where the product is installed and this air must be supplemented

through an external air inlet.

In this product the combustion air enters directly from tube A independently; but if the user so wishes, he can connect the combu-

stion air inlet A with the flexible hose B, using the clamp C.

Fig. 12 - Direct air inow

LEGEND

ACOMBUSTION AIR INLET

BFLEXIBLE HOSE

CPIPE CONNECTION CLAMP C

ATTENTION! It is forbidden, in secondary use heating appliances, to use the product at maxi-

mum power for more than 2/3 hours.

Improper use of the product is borne by the user and relieves the manufacturer of any civil

and criminal liability.

5 INSTALLATION AND ASSEMBLY

5.1 INTRODUCTION

• The assembly position must be chosen depending on environment, outlet, chimney flue.

• Check with local authorities if there are any restrictive regulations which regard the combustible air inlet, room ventilation,

fume exhaust system together with chimney flue and chimney pot.

• Check if there is the combustible air inlet.

• Check the probable presence of other stoves or appliances which could depress the room.

• Check at switched on stove if there is the presence of CO in the room.

• Check if the chimney has the necessary draught.

• Check if during the fume passage all has been executed in safety (probable fume losses and distances from flammable mate-

rials, etc.…).

• The installation of the appliance must enable an easy access for appliance, fume exhaust pipes and chimney flue cleaning.

• The installation must enable en easy access to the electric connection plug.

• To install more appliances, the external air inlet must be correctly dimensioned (see FEATURES a pag. 43).

SATURNO

5.2 PREPARATION AND UNPACKING SATURNO

The product is supplied in a single package. Open the package, remove the accessories, any straps, cardboard and polystyrene and

take the appliance off the pallet. To remove the product from the pallet you must extract the movable part of the insert and take

out the four Phillips screws securing it to the pallet. Once the insert has been taken out, before removing the screws, it is advisable

to place a support “A” under the movable part of the insert so as to work safely (the “B” support is supplied).

Fig. 13 - Removal 1 Fig. 14 - Removal 2

Fig. 15 - Removal 3 Fig. 16 - Removal 4

The appliance must always be carried upright, taking care with its moving parts. Pay particular attention to the door and its glass,

protecting them from mechanical impact that would compromise their integrity.

The product must always be handled with care. If possible, unpack the product near the place of installation. The packaging mate-

rials are neither toxic nor harmful, and therefore no particular disposal measures are required. Therefore, the end user is responsi-

ble for product storage, disposal or possible recycling in compliance with the relative applicable laws in force. If the product must

be connected to an exhaust pipe that goes through the rear wall (to enter the flue), make sure not to force it in.

SATURNO

5.3 OVERALL DIMENSIONS

5.4 SATURNO DIMENSIONS

SATURNO

6 PRELIMINARY STEPS

6.1 PRELIMINARY STEPS

Proceed as follows to release the fixed part of the insert:

• remove the two screws “t” on the front

SATURNO

• take out the mobile part of the insert

Attention! When the movable part is extracted insert the “B” support provided under it to

avoid the sliding guides on the insert tipping over or breaking.

• to make it easier to hold, take the two optional handles “M” and fasten them to the insert

• there are two nuts on the insert to be removed, insert the handle “M” and put the two nuts back in place

•the handles “M” are now fastened on the insert. Hold the two handles “M” and lift the insert

•the fixed part “K” is now free and you can fasten it onto the optional support or on an existing surface (as explained in the

next pages)

SATURNO

6.2 SATURNO FRAME ASSEMBLY

• The “C” frame is in the packaging and the four “x” screws are already fixed on the product.

• Assemble the frame and tighten the right-hand screws with the door open; then close the door and tighten the two left-hand

screws.

SATURNO

7 TYPE OF FASTENING SATURNO

7.1 HOW TO FASTEN THE INSERT

It is mandatory to anchor the product to a surface since, during annual maintenance operations by the authorised technician, or

when the fuel is loaded, the combustion chamber may be extracted from its seat with the aid of two retractable guides. The pro-

duct can be anchored to an existing surface (which must have certain characteristics) or it can be fastened to the optional support.

Attention! The support surface of the insert must be completely flat.

7.2 FASTENING TO AN EXISTING SURFACE - SUGGESTED CHARACTERISTICS

Installation data

The surface where the fixed part of the insert will be fastened must be in R250 kg/cm2 concrete, if the support is made of poor

material, it is advisable to use a suitable slab for fastening.

We recommend using an anchor bolt with the following characteristics:

DIMENSIONS (TYPE) DIAMETER LENGTH

SX 10 10 mm 50 mm

KEY .

LV= LT+S (SCREW LENGTH)

LT= ANCHOR BOLT LENGTH

S= MAXIMUM THICKNESS OF OBJECT BEING FASTENED

ØF = DRILL BIT DIAMETER

P= MINIMUM HOLE DEPTH

ØV = SCREW DIAMETER

SATURNO

TYPE Lt (anchor bolt

length) Screw Ø V x Lv P (Minimum Hole

depth)

Øf (drill bit diame-

ter)

S (Max Object

thickness)

LH 10 50 mm 8x60 mm 70 mm 10 mm 10 mm

Fastening to an existing surface

POSITION DESCRIPTION

A FIXED INSERT PART

U EXISTING SURFACE

t ANCHOER BOLTS (SEE PREVIOUS PAGE)

For installation on an existing surface, ensure there is a thickness of at least 17 mm between the fixed wall “A” and

the existing surface “U”, and fix the insert and surface using plugs “t” as shown on the previous page. Make sure

everything is level.

7.3 FASTENING TO THE HORIZONTAL SUPPORT

Place the base in the desired position (after mounting it as explained in the instructions attached to the accessory) and adjust the

height by using the feet (from a min. of 500 mm to a max. of 650 mm).

Make sure there is a power socket behind the pedestal so that the plug is accessible after the unit has been installed. Connect the

smoke outlet and make the air inlets.

It is mandatory to fasten the support to the floor with anchor bolts and 8 mm diameter screws that will ensure stability of the

product. Take the sliding base and fasten it with the support bracket. The support is already provided with bracket “P” for other

types of product. Do not mount the bracket “P” supplied in the support pack but use the one provided with the insert.

SATURNO

Take the movable part off the insert and connect the fixed part “A” to the support “S” with the bracket “T” and screws “k” provided.

8 MINIMUM DISTANCES SATURNO

It is recommended to install the stove detached from any walls and/or furniture, with a minimum clearance to allow effective

aeration of the appliance and a good distribution of heat in the room. Comply with the distances from flammable or heat-sensitive

objects (sofas, furniture, wood panelling, etc.) as specified below. The frontal distance from flammable materials must be at least

as specified in the product’s technical data table.

If there are particularly delicate objects such as furniture, curtains or sofas, increase the stove distance accordingly.

If the floor is made of wood, it is recommended to fit a floor protection sheet in compliance with the standards

in force in the country of installation.

SATURNO

9 SATURNO INSERTION HOLE

The hole to be made on the wall is 900*715 mm. These measurements allow the frame to cover the gap that remains between

the product and the hole and also allow the product to be removed if maintenance needs to be performed and/or parts replaced.

DO NOT USE THE DEVICE WITHOUT SUITABLE CASING, the product must be cased in a specific

plasterboard/wall structure.

MCZ is not liable for damage to people or property due to incorrect connections or misuse of

the device.

10 EXAMPLE OF PLACEMENT AT A 90° ANGLE

SATURNO

11 EXAMPLE OF PLACEMENT AT A 45° ANGLE

12 PELLET LOADING CHUTE ASSEMBLY

Another choice to be made before placing the product is to define which side to install the chute on for loading the fuel. The pellet

loader is delivered with two clamps, the connection pipe and the slide with a small hatch, all inside the same packaging of the

VIVO 90 HYDRO insert. The chute may be mounted on the right side, on the left side or at the front.

It is obligatory to shorten the connection pipe, depending on positioning (side or front), so

that it is properly taut and at a minimum angle with respect to the horizontal. This operation

is required for pellet descent. Before installing the cladding perform a fuel loading test to

ensure it descends correctly towards the hopper. It is obligatory to correctly insulate the pipe

in case it is fitted on the left side where the smoke exhaust is. The manufacturer disclaims all

liability in the event of failure to comply with the above warning. Fire hazard!!

Steps to assemble the chute.

Take the pellet loader unit out of the packaging:

• fix the pipe “A” to the insert with a clamp “f”

• fix the pipe “A” with a clamp “m” to the loader unit with door “C”

SATURNO

13 RIGHT CHUTE SIDE ASSEMBLY SATURNO

When opting for side chute installation, the distance from the machine axis to the wall must be 68.2 cm maximum (picture on the side).

To position the chute, proceed as follows:

• Connect the pipe supplied to Vivo 80 Pellet ensuring it is rotated to the side, and fasten it with the clamp.

• Connect the pipe (in the top section) to the mouth of the hatch structure using the supplied clamps.

• Position the pipe with the hatch structure so that, when cladding is completed, it may be screwed and fixed to the wall of the

cladding on the hole made for its insertion.

To mount the outer hatch refer to the suitable paragraph, since this operation will be performed with completed cladding.

14 SMOKE OUTLET CONNECTION SATURNO

When making the hole for the passage of the smoke discharge pipe, one must take into account the possible presence of flam-

mable materials. If the hole must be made through a wooden wall or thermolabile material, the INSTALLER MUST first of all use

the appropriate wall fitting (minimum diameter 13 cm) and suitably insulate the pipe of the product that passes through it using

adequate insulating materials (1.3 - 5 cm thick with minimum thermal conductivity 0.07 W/m°K).

The same minimum distance must be applied if the pipe of the product must pass through vertical or horizontal sections near the

thermolabile wall.

It is recommended to use an insulated double-wall pipe in external sections in order to prevent condensation from forming.

The combustion chamber works in negative pressure.

SATURNO

Fig. 18 - Rear outlet

15 ELECTRICAL CONNECTION SATURNO

15.1 ELECTRICAL CONNECTION SATURNO

All electrical connections must be connected by qualified personnel in compliance with laws in force in each

Country; using suitable equipment and following the diagram provided in this booklet. All operations must be

performed with the 230V 50 Hz mains supply cable disconnected.

MCZ is not liable for damage to people or property due to incorrect connections or misuse of the device.

Perform the installation following the National safety regulations in force.

Make sure a suitable earthing line is available.

Check that the voltage and frequency of the electric power supply meet requirements (230Vac 50Hz)

First connect the power cable to the back of the stove and then to a wall socket.

It is recommended to disconnect the power cable when the stove is not used.

Fig. 19 - ELECTRICAL CONNECTION

SATURNO

The cable must never come into contact with the smoke exhaust pipe or any other part of the stove. The power

outlet must be external to the plasterboard / wall structure recess, in an accessible position and clearly visible

by the maintenance technician.

STOVE POWER SUPPLY SATURNO

Connect the power cable to the back of the stove and then to a wall socket. The stove is then powered.

There is a fuse box also in the switch block next to the power socket. Open this compartment by simply lifting the cover, using

a screwdriver as a lever from inside the power outlet compartment. Inside there are two fuses (5x20 mm T delayed / 3.15 A 250

V), which may need to be replaced if the stove is not powered (e.g. the control panel display does not light up) - operation to be

implemented by an authorised and skilled technician.

ATTENTION!

All cleaning and / or replacement of parts must be carried out with the electric plug disconnected. Disconnect

the product from the 230V power supply before performing any maintenance operations. If the cable is da-

maged, replace it.

16 PLUMBING CONNECTION

16.1 PLUMBING SYSTEM CONNECTION

IMPORTANT!

If installation of the product involves interaction with another, pre-existing system complete with heating

equipment (gas boiler, methane boiler, diesel boiler, etc.), contact qualified personnel, who subsequently will

be responsible for conformity of the system in compliance with the applicable law in force.

The Company declines all responsibility for damage to persons or things in the event of failed or incorrect

operation, if the aforementioned warnings are not complied with.

IMPORTANT!

WE STRONGLY RECOMMEND WASHING THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO RE-

MOVE RESIDUE AND BUILD-UPS.

Always install gate valves upstream of the stove to isolate it from the hydraulic system should it be necessary

to move it for routine and/or special maintenance. Connect the stove using flexible hoses so as not to excessi-

vely bind the stove to the system and to allow it to be moved slightly.

The pressure discharge valve must always be connected to a water discharge pipe. The pipe must be suitable

to withstand the high water temperature and pressure.

SATURNO

16.2 CONNECTION DIAGRAM SATURNO

Fig. 20 - Connection diagram SATURNO

LEGEND Fig. 10

A1 3/4”M heating water delivery

A2 3/4”M heating water return

A3 System filling 1/2”

A4 System outlet 1/4”M (see image on next page)

16.3 3 BAR DISCHARGE VALVE SATURNO

The safety valve that can be inspected is found on the back of the stove, under the pump. It is MANDATORY to connect the safety

drain to a rubber pipe that can withstand a temperature of 110°C and that reaches the outside for any water outlet. The rubber

fitting is not supplied with the boiler but may be supplied with spare part code 41501899900 (contact the MCZ GROUP Service)

The manufacturer of the appliance is not liable for any flooding caused by the safety valves being triggered

if these have not been joined properly to the outside of the product and to a proper collection and evacuation

system.

SATURNO

Fig. 21 - Discharge valve

LEGEND Fig. 21

A4 3 bar CE PN10, TMAX 110°C safety valve

A4 ATTENTION: 110°C !!

16.4 WASHING THE SYSTEM

The connections must be easy to disconnect via pipe unions with swivel fittings.

Install suitable gate valves on the heating system pipes. A safety valve must be installed on the system.

To protect the heating system from harmful corrosion, build-ups or deposits, it is extremely important before installing the ap-

pliance to wash the system in compliance with the UNI 8065 standard (water treatment in heating systems for domestic use),

using appropriate products.

The use of FERNOX PROTECTOR F1 (available at our authorised centres) product is recommended, this provides long-term protec-

tion of heating systems against corrosion and calcium build-up. It prevents the corrosion of the metal parts of the appliance, i.e.

the ferrous metals, copper and copper and aluminium alloys. It also reduces the noise produced by the boiler. Refer to the instruc-

tions on the product. Cleaning should be performed by a qualified technician.

We also recommend the use of FERNOX CLEANER F3 and LEAK SEALER F4, always available from our authorised distribution centres.

FERNOX F3 is a neutral product for rapid and efficient cleaning of heating appliances. It has been designed to eliminate residues,

oily deposits and incrustations from existing appliances of all ages. It can help restore the heating efficiency of the boiler and

reduce the noise it generates.

FERNOX F4 is intended to be used with all heating appliances to seal micro fractures that cause small and inaccessible leaks.

Produkt Specifikationer

Mærke:	Cadel
Kategori:	Komfur
Model:	Saturno 16

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