Vulcan GS60E Manual

Vulcan Kedel GS60E

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GS, GL, & GT SERIES

FULLY STEAM JACKETED GAS KETTLES

MODEL

GS40ES ML-152056

GS60E ML-52660

GL80E ML-52637

GT100E ML-52638

GT125E ML-52639

GT150E ML-52640

INSTALLATION &

OPERATION MANUAL

GS40ES

FORM 30960 Rev. D (September 2018)

For additional information on Vulcan or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanequipment.com

VULCAN

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANEQUIPMENT.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS

OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT

THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE

LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS

AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS

COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE.

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE

PROPERTY DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO

OPERATE THIS DEVICE.

RETAIN THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE

– 2 –

– 3 –

TABLE OF CONTENTS

GENERAL ...........................................................................................................................................4

INSTALLATION ..................................................................................................................................4

Unpacking 4 ......................................................................................................................................

Location 4 .........................................................................................................................................

Leveling 5 .........................................................................................................................................

Installation Codes and Standards 5 ..................................................................................................

Gas Connection 5 .............................................................................................................................

Gas Connection Data 6 ..............................................................................................................

Testing the Gas Supply System 7 .....................................................................................................

Flue 7 ................................................................................................................................................

Faucet Bracket 7 ..............................................................................................................................

Electrical Connection 8 .....................................................................................................................

Before First Use 8 .............................................................................................................................

OPERATION ......................................................................................................................................9

Controls — Kettles With Electronic Ignition (Current Construction, Fig. 1) 9 ..................................

Kettle Features — Common To All Constructions (Fig. 2) 10 ...........................................................

Food Draw-O󰀨 Valve ...................................................................................................................10

Turning On A Kettle Equipped With Electronic Ignition (Applies To Fig. 1) ..................................11

Shutdown .....................................................................................................................................11

Extended Shutdown ....................................................................................................................11

STAINLESS STEEL EQUIPMENT CARE AND CLEANING .........................................................12

CLEANING .......................................................................................................................................14

Compression Draw-O󰀨 Valve Cleaning Instructions ....................................................................14

Daily After Use .......................................................................................................................14

Plug Valve Cleaning Instructions 15 .................................................................................................

Daily After Use .......................................................................................................................15

MAINTENANCE ...............................................................................................................................16

Pressure Relief Valve 16 ..................................................................................................................

Low Water Cut-O󰀨 .......................................................................................................................16

Jacket Water and Jacket Water Treatment 16 ..................................................................................

Hood Ventilation System 16 ............................................................................................................

Service and Parts Information 16 .....................................................................................................

– 4 –

Installation, Operation and Care of

GS, GL, & GT SERIES

FULLY STEAM JACKETED GAS KETTLES

SAVE THESE INSTRUCTIONS FOR FUTURE USE

GENERAL

Your Vulcan steam jacketed kettle is produced with quality workmanship and material. Proper installation,

usage and maintenance will result in many years of satisfactory performance.

Vulcan suggests that you thoroughly read this entire manual and carefully follow all of the instructions

provided.

INSTALLATION

Prior to installation check the electrical service and type of gas supply (natural or propane) to make sure

they agree with the specications on the machine data plate located on the lower-left inside front cover.

UNPACKING

This kettle was inspected before leaving the factory. The carrier assumes full responsibility for the safe

delivery upon acceptance of the shipment. Check for possible shipping damage immediately after receipt.

If the kettle is found to be damaged, complete the following steps:

1. Carrier must be notied within 5 business days of receipt.

2. Carrier’s local terminal must be notied immediately upon discovery (note time, date, and who was

spoken to), and follow up and conrm with written or electronic communication.

3. All original packing materials must be kept for inspection purposes.

4. The kettle cannot have been moved, installed, or modied.

5. Notify Vulcan Customer Service immediately at 800-814-2028.

LOCATION

Position the kettle in its nal location. Check that there are su󰀩cient clearances for operating and servicing

the kettle, and for proper clearance of the cover when raised. Keep the kettle free and clear from all

combustible substances. Minimum clearance from combustible and non-combustible construction is 2"

(5.0 cm) at the rear and 6" (15.2 cm) at each side.

The kettle draw o󰀨 valve should be located near a oor drain.

Do not obstruct the ow of air into and around the kettle. This air ow is necessary for proper combustion of

gases and for ventilation of the kettle. Provisions for ventilation and incoming air supply for the equipment

in the room must be in accordance with the National Fuel Gas Code ANSI Z223.1 (latest edition).

– 5 –

LEVELING

Place a spirit level on the rim of the kettle with the cover open. Turn the feet in or out to level the kettle

in both the left-to-right and front-to-rear directions. Kettle must be bolted to oor by all three legs with two

bolts per leg.

INSTALLATION CODES AND STANDARDS

In the United States, Vulcan kettles must be installed in accordance with state and local codes, with the

National Fuel Gas Code, (ANSI-Z223.1, latest edition) available from the American Gas Association, 1515

Wilson Boulevard, Arlington, VA 22209, with the National Electrical Code (ANSI/NFPA No. 70, latest edition)

available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269 and with

Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.

In Canada, the kettle must be installed in accordance with local codes, with the National Fuel Gas Code

(CAN/CGA-B149.1, latest edition) available from the Canadian Gas Association, 178 Rexdale Boulevard,

Etobicoke, Ontario, Canada M9W 1R3, and with the Canadian Electrical Code (CSA C22.2 No.3, latest

edition) available from the Canadian Standards Association, 178 Rexdale Boulevard, Etobicoke, Ontario,

Canada M9W 1R3.

GAS CONNECTION

The gas supply connection and any pipe joint compound must be resistant to the

action of propane gases.

Codes require that a gas shuto󰀨 valve be installed in the gas line ahead of the kettle.

Connect the 3/4" NPT gas supply line to the gas supply connection on the kettle. Make sure the pipes

are clean and free of obstructions, dirt and piping compound.

The gas line must be capable of delivering gas to the kettle without excessive pressure drop at the rate

specied on the nameplate. Suggested gas supply line pressure is 7" Water Column (1.75 kPa) for natural

gas and 11" Water Column (2.75 kPa) for propane. Burner manifold pressure is 3.5" Water Column (0.875

kPa) for natural gas and 10" Water Column (2.5 kPa) for propane.

The proper sizing and installation of the gas connection is important for the machine to operate within

its design specications. In some installations, the gas supply may not be su󰀩cient enough to allow all

the gas equipment to operate properly at peak loads; or when other equipment with a high BTU/hr. input

requirement is operating. The connection to the machine becomes even more important in this type of

location. Flexible gas connectors with quick disconnect or swivel ttings (when used) and gas connectors

beyond the length necessary will reduce the BTU/hr. ow capacity to the machine.

NOTE: Do not use corrugated stainless steel tubing for commercial gas equipment supply connections.

NOTE: A straight gas connection is the ideal condition for the rated BTU/hr. ow capacity of the connector.

If a straight connection is not possible and a exible gas connector is used, do not twist, kink or excessively

ex the connector beyond a U shape. Flexing the gas connector as described will restrict gas ow and

will damage the connector.

– 6 –

Prior to lighting, check all joints in the gas supply line for leaks. Use soap and water

solution. Do not use an open ame.

After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

Gas Connection Data

Flex Line Information below is courtesy of Dormont MFG. Co.®

FLEXIBLE GAS CONNECTORS BTU/hr. FLOW CAPACITY 1, 2

LENGTH 3LENGTH 3

End Fittings - (1) Quick Disconnect

& (1) Threaded End Fittings - Both Threaded

ID 36" 48" 60" 72" 36" 48" 60" 72"

1/ "277,000 68,000 60,000 55,000 120,000 106,000 93,000 86,000

3/ "4218,000 180,000 158,000 139,000 256,000 225,000 198,000 175,000

1" 379,000 334,000 294,000 279,000 512,000 451,000 397,000 350,000

1/ "4615,000 541,000 476,000 419,000 946,000 833,000 733,000 645,000

1. Flow rating BTU/hr. 0.64 SP. GR @ 0.5 inch W.C. pressure drop.

2. BTU/hr. ow capacities are based on Dormont Mfg. Co. Supr-Safe gas line connectors and are

provided for reference. Additional quick disconnect ttings, swivels, or manual shut o󰀨 valves will

reduce the BTU/hr. ow capacities listed in this table. If other exible gas connectors are used,

check the manufacturer’s specications for BTU/hr. ow capacities. Supr-Safe is a registered

trademark of the Dormont Manufacturing Company.

3. The maximum length for a exible gas connector is 72" per National Fuel Code standards.

INCORRECT INSTALLATION CORRECT INSTALLATION

KETTLE

WALL

KETTLE

WAL

Changing a exible gas connector may raise the BTU/hr. ow capacity enough to allow the machine to

operate within its design specications. (i.e. Removing the quick disconnect tting, installing a shorter gas

connector or installing a larger diameter gas connector.) An alternative may be to move the equipment to

a di󰀨erent gas supply location in the kitchen. (i.e. Closer to the main supply into the kitchen or away from

other equipment with high BTU/hr. input requirements.)

– 7 –

BLACK IRON PIPE BTU/hr. FLOW CAPACITY 1, 2, 3

Natural Gas Nominal Inside Diameter of Pipe

Pipe Length 1/ "23/ " 1" 141/ " 141/ " 2"2

15' 76,000 172,000 345,000 750,000 1,220,000 2,480,000

30' 52,000 120,000 241,000 535,000 850,000 1,780,000

45' 43,000 99,000 199,000 435,000 700,000 1,475,000

60' 38,000 86,000 173,000 380,000 610,000 1,290,000

75' 77,000 155,000 345,000 545,000 1,120,000

90' 70,000 141,000 310,000 490,000 1,000,000

1. Flow rating BTU/hr. 0.64 SP. GR @ 0.3 inch W.C. pressure drop.

2. BTU/hr. ow capacities are based on Schedule 40 pipe, include a tolerance for pressure losses

in gas piping systems are provided for reference.

3. Count each 90° elbow as 3' of gas pipe for the purpose of calculating total pipe length.

TESTING THE GAS SUPPLY SYSTEM

When test pressures exceed 1/2 psig (3.45 kPa), the kettle and its individual shuto󰀨 valve must be

disconnected from the gas supply piping system.

When test pressures are 1/2 psig (3.45 kPa) or less, the kettle must be isolated from the gas supply system

by closing its individual manual shuto󰀨 valve.

FLUE

DO NOT obstruct the ow of ue gases from the ue located on the rear of the kettle. It is recommended

that the ue gases be ventilated to the outside of the building through a ventilation system installed by

qualied personnel. The ue on the kettle should not be directly connected to any ventilation system.

From the termination of the ue to the lters of the hood venting system, a minimum clearance of 18"

(116 cm) must be maintained.

Information on the construction and installation of ventilating hoods must be obtained from Vapor Removal

from Cooking Equipment, NFPA-96 (latest edition), available from the National Fire Protection Association,

Batterymarch Park, Quincy, MA 02269.

FAUCET BRACKET

A bracket is provided for mounting a faucet on the kettle; this would allow the addition of water to the kettle

for the convenience of the food preparer. A faucet is available as an accessory.

Do not use tap water from faucet to ll kettle jacket. Refer to Jacket Water and Jacket Water

Treatment on page 16.

– 9 –

OPERATION

The kettle and its parts are hot. Use care when operating, cleaning and servicing

the kettle.

Before operating, check the jacket water level by looking at the sight glass at the rear of the kettle with

both upper and lower valves open. The water level should be at the midpoint of the sight glass. If water is

below the recommended level or if it is murky, refer to Jacket Water and Jacket Water Treatment, page 16.

Also check the ue at the rear of the kettle for any obstructions before operating.

CONTROLS — KETTLES WITH ELECTRONIC IGNITION (CURRENT CONSTRUCTION, FIG. 1)

Fig. 1

Thermostat — Controls heat in the kettle. Dial settings are for low,

simmer, and boil.

Pressure Gauge — Indicates pressure in the jacket, normal operating range

is 0 to 12 psig.

On – O󰀨 Switch — Located below pressure gauge, when turned to ON,

initiates electronic ignition to start the Pilot and Main

Burner.

Pilot Burner Indicator Light — When lit, the electronic ignition system is attempting to

light the Pilot or the Pilot has been lit; it remains lit when

the Main Burner is on.

Main Burner Indicator Light — When lit, the Main Burner is providing heat to the kettle.

Combination Control Valve — Located inside box, this valve controls gas ow to the

Main Burner.

OFF

Pilot

Burner

Main

Burner

OFF ON

THERMOSTAT

PRESSURE GAUGE

ON – OFF SWITCH

MAIN BURNER INDICATOR LIGHT

PILOT BURNER INDICATOR LIGHT

LID

KETTLE

JACKET

COMBINATION CONTROL VALVE

(Kettles built after September 2003)

JACKET WATER LEVEL

– 10 –

Fig. 2

Low Water Cuto󰀨 — Pilot and Main Burner won't operate if water level in jacket is low.

Pressure Relief Valve — The pressure relief valve is rated so that it will relieve generated

steam faster than the burners can generate it.

Pressure Limit Switch — Protect the kettle against excessive pressure should the thermostat

malfunction.

Thermostatic Air Vent — Allows air to vent out of the jacket as steam is generated; closes at

approximately 180°F (82.2°C) to prevent the steam from escaping.

Vacuum Breaker — Allows air to enter the jacket after cooldown, preventing negative

pressure.

Sight Glass Assembly — Visually shows the water level in the jacket when both valves are

open and pressure is equalized.

Fill Assembly — Tube where water can be added to the jacket. A manual valve and

a check valve are provided to protect you should the manual valve

be inadvertently opened while the jacket is under pressure.

Food Draw-O󰀨 Valve Allows food and liquid to be drawn o󰀨 from the kettle.—

FOOD DRAW-OFF VALVE

The food draw-o󰀨 valve is designed to allow food and liquid to be removed from the kettle in an easy

manner. When the food draw-o󰀨 valve is o󰀨, the valve handle is pointed to either the 9 o'clock position

or the 3 o'clock position as you look down on the valve. In this o󰀨 position, no liquid or food product

will ow. To open the valve and allow liquid or food product to ow, lift handle and slowly turn handle

clockwise. With the valve handle pointing to the 9 o'clock position, the valve is fully open. Turn the valve

180 degrees counter clockwise to close the valve and shut o󰀨 the ow of food. Stir the food product in

the kettle thoroughly before opening the draw-o󰀨 valve; this makes the food product evenly mixed before

it ows into a suitable food service pan or stock pot. Pans or pots may be placed on a portable dolly for

ease of movement and handling. Refer to Cleaning, page 14.

KETTLE FEATURES — COMMON TO ALL CONSTRUCTIONS (FIG. 2)

THERMOSTATIC AIR VENT

PRESSURE RELIEF VALVE

VACUUM BREAKER

FILL ASSEMBLY

UPPER VALVE — OPEN

SIGHT GLASS

LOWER VALVE — OPEN

WATER LEVEL

FOOD

DRAW-OFF

VALVE

LID

HANDLE CONTROLS ENCLOSURE

(PRESSURE LIMIT SWITCH, ETC.)

Produkt Specifikationer

Mærke:	Vulcan
Kategori:	Kedel
Model:	GS60E

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